00196478-08_MM_SX12DX12_en.pdf
Titl e SIPLACE SX1/SX2/DX1/DX2 Maintenance Manual Edition 07/2015 EN
Titl
e
SIPLACE SX1/SX2/DX1/DX2
Maintenance Manual
Edition 07/2015 EN
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may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be
precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary
connections are included in subsequent editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00196478-08
www.siplace.com Printed by ASM Assembly Systems
Content
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 3
Table of Contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the use of safety instructions 7
1.1.2 Safety Instructions for Working with Strong Magnetic Fields8
1.1.3 Safety Instructions for the Power Supply 8
1.1.4 Safety Instructions for the Compressed Air Supply 9
1.1.5 Safety Instructions for Work on the Cutting Device 9
1.1.6 Safety Instructions for the Gantry 9
1.1.7 Safety Instructions for Maintenance Tasks 9
1.1.8 Safety Instructions on Hazardous Materials 10
1.1.9 Laser Classification 11
1.1.9.1 Laser Class 1 11
1.1.9.2 Laser Class 1M 11
1.1.9.3 Laser class 2 11
1.2 Preparatory Work... 12
1.3 Maintenance Notes 14
1.3.1 Minor and Major Maintenance 14
1.3.2 Calculation of Maintenance Intervals 15
1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 15
1.4 Other Instructions 16
1.4.1 Environmentally-Friendly Disposal of Materials and Components 16
1.4.2 Use of Original SIPLACE Accessories and Spare Parts 16
1.4.3 ESD Guidelines 16
1.4.3.1 Definition of ESD 16
1.4.3.2 Important Measures to Protect Against Static Charging 16
1.4.3.3 Handling ESD Modules 16
1.4.3.4 Measurements and Modifications to ESD Modules 17
1.4.3.5 Dispatching ESD Modules 17
1.4.4 Validity of Document 17
1.4.5 Release History 18
1.4.6 SIPLACE on the World Wide Web (WWW) 18
1.5 Staff Qualifications and Training 19
1.6 Abbreviations 19
2 Overview of the Modules 21
2.1 Overview of SX1/SX2/DX1/DX2 Machines 21
2.1.1 Serial Number of Module 21
3 Tools, Consumables, Spare and Wear Parts 23
4 Minor Maintenance 27
4.1 Maintenance Intervals for Minor Maintenance 27
4.2 Maintenance Tasks for Base Machine 28
4.2.1 Tools, Consumables, Spare and Wear Parts 28
4.2.2 Performing Maintenance Tasks 28
4.2.2.1 Checking/Cleaning the Cover Fans 28
4.2.2.2 Checking the Fans on the GCUs 29
4.3 Maintenance Work on the Gantry 30
4.3.1 Tools, Consumables, Spare and Wear Parts 30
4.3.2 Performing Maintenance Tasks 30
4.3.2.1 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes 30
4.3.2.2 Cleaning the X Axis Loose Bearing and Contact Surface 30
4.3.2.3 Cleaning the Y Axis Loose Bearing and Contact Surface 31