00196478-08_MM_SX12DX12_en.pdf - 第4页

Content 4 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 4.4 Maintenance Tasks for Nozzles 32 4.4.1 Tools, Consumables , Spare and We ar Parts 32 4.4.2 Nozzle Magazines - Overview 33 4.4.3 Preparatory Steps 34 4.4.4 Performi…

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Content
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 3
Table of Contents
1 Introduction 7
1.1 Safety Instructions 7
1.1.1 Conventions for the use of safety instructions 7
1.1.2 Safety Instructions for Working with Strong Magnetic Fields8
1.1.3 Safety Instructions for the Power Supply 8
1.1.4 Safety Instructions for the Compressed Air Supply 9
1.1.5 Safety Instructions for Work on the Cutting Device 9
1.1.6 Safety Instructions for the Gantry 9
1.1.7 Safety Instructions for Maintenance Tasks 9
1.1.8 Safety Instructions on Hazardous Materials 10
1.1.9 Laser Classification 11
1.1.9.1 Laser Class 1 11
1.1.9.2 Laser Class 1M 11
1.1.9.3 Laser class 2 11
1.2 Preparatory Work... 12
1.3 Maintenance Notes 14
1.3.1 Minor and Major Maintenance 14
1.3.2 Calculation of Maintenance Intervals 15
1.3.2.1 Adjusting the Maintenance Intervals to Actual Production Conditions 15
1.4 Other Instructions 16
1.4.1 Environmentally-Friendly Disposal of Materials and Components 16
1.4.2 Use of Original SIPLACE Accessories and Spare Parts 16
1.4.3 ESD Guidelines 16
1.4.3.1 Definition of ESD 16
1.4.3.2 Important Measures to Protect Against Static Charging 16
1.4.3.3 Handling ESD Modules 16
1.4.3.4 Measurements and Modifications to ESD Modules 17
1.4.3.5 Dispatching ESD Modules 17
1.4.4 Validity of Document 17
1.4.5 Release History 18
1.4.6 SIPLACE on the World Wide Web (WWW) 18
1.5 Staff Qualifications and Training 19
1.6 Abbreviations 19
2 Overview of the Modules 21
2.1 Overview of SX1/SX2/DX1/DX2 Machines 21
2.1.1 Serial Number of Module 21
3 Tools, Consumables, Spare and Wear Parts 23
4 Minor Maintenance 27
4.1 Maintenance Intervals for Minor Maintenance 27
4.2 Maintenance Tasks for Base Machine 28
4.2.1 Tools, Consumables, Spare and Wear Parts 28
4.2.2 Performing Maintenance Tasks 28
4.2.2.1 Checking/Cleaning the Cover Fans 28
4.2.2.2 Checking the Fans on the GCUs 29
4.3 Maintenance Work on the Gantry 30
4.3.1 Tools, Consumables, Spare and Wear Parts 30
4.3.2 Performing Maintenance Tasks 30
4.3.2.1 Checking and Cleaning the Magnetic Surfaces of the X and Y Axes 30
4.3.2.2 Cleaning the X Axis Loose Bearing and Contact Surface 30
4.3.2.3 Cleaning the Y Axis Loose Bearing and Contact Surface 31
Content
4 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2
4.4 Maintenance Tasks for Nozzles 32
4.4.1 Tools, Consumables, Spare and Wear Parts 32
4.4.2 Nozzle Magazines - Overview 33
4.4.3 Preparatory Steps 34
4.4.4 Performing Maintenance Tasks 35
4.4.4.1 Cleaning/Replacing the Ceramic Nozzles 35
4.4.4.2 Replacing the Plastic Nozzles 39
4.5 Maintenance Tasks for the Conveyor 40
4.5.1 Tools, Consumables, Spare and Wear Parts 40
4.5.2 Preparatory Steps 40
4.5.3 Performing Maintenance Tasks 40
4.5.3.1 Vacuuming the Transport, Nozzle Changer and Insert 40
4.5.4 Final Work 40
5 Major Maintenance 41
5.1 Maintenance Intervals for Major Maintenance 41
5.2 Maintenance Tasks for Base Machine 43
5.2.1 Tools, Consumables, Spare and Wear Parts 43
5.2.2 Performing Maintenance Tasks 43
5.2.2.1 Checking the Safety Features 43
5.2.2.2 Checking and Cleaning/Replacing the Compressed Air Filter (if required) 47
5.2.2.3 Cleaning/Replacing the Head Exhaust Air Filter 47
5.2.2.4 Cleaning the Protective Covers 48
5.2.2.5 Checking/Cleaning/Replacing the Gas Pressure Shock Absorbers on the Protective
Covers
49
5.2.2.6 Checking the Guide Rollers on the Protective Covers 50
5.2.2.7 Checking the Buffers on the Protective Covers 50
5.2.3 Final Work 50
5.3 Maintenance Tasks for the Component Feed Device 51
5.3.1 Tools, Consumables, Spare and Wear Parts 51
5.3.2 Performing Maintenance Tasks 51
5.3.2.1 Function Test of Used Tape Cutter 51
5.3.2.2 Greasing the Cutter 52
5.3.2.3 Greasing the Cutting Blade 53
5.3.2.4 Greasing the COT Insert 54
5.3.2.5 Greasing the Locator Bearing on the Component Trolley for X Feeders 54
5.3.2.6 Greasing the Centering Strip on the Component Trolley/Feeder Table for X Feeders 55
5.4 Maintenance Tasks for Optical Systems 56
5.4.1 Tools, Consumables, Spare and Wear Parts 56
5.4.2 Preparatory Steps 56
5.4.3 Performing Maintenance Tasks 56
5.4.3.1 Cleaning the IC and FC Cameras 56
5.4.3.2 Cleaning the PCB Barcode Scanner 57
5.4.3.3 Cleaning the Stationary 3D Sensor Module 58
5.4.3.4 Vacuuming the Coplan PC 58
5.5 Maintenance Work on the Gantry 59
5.5.1 Tools, Consumables, Spare and Wear Parts 59
5.5.2 Preparatory Steps 59
5.5.3 Performing Maintenance Tasks 60
5.5.3.1 Greasing and Cleaning the X Axis Guide Bearing 60
5.5.3.2 Cleaning the Linear Guides of the X Axis 61
5.5.3.3 Greasing and Cleaning the Y Axis Guide Bearing 61
5.5.3.4 Cleaning the Linear Guides of the Y Axis 62
5.5.3.5 Cleaning the X Axis Scale 62
5.5.3.6 Cleaning the Y Axis Scale 62
5.5.3.7 Replacing the Loose Bearing Lubrication System X Axis 63
Content
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 5
5.5.3.8 Replacing the Loose Bearing Lubrication System Y Axis 65
5.5.4 Final Work 65
5.6 Maintenance Tasks for the Conveyor 66
5.6.1 Tools, Consumables, Spare and Wear Parts 66
5.6.2 Preparatory Steps 66
5.6.3 Performing Maintenance Tasks 67
5.6.3.1 Cleaning and Preserving the Conveyor 67
5.6.4 Final Work 71
5.7 Maintenance Tasks Nozzle Magazines 72
5.7.1 Tools, Consumables, Spare and Wear Parts 72
5.7.2 Performing Maintenance Tasks 72
5.7.2.1 Cleaning the Twin Nozzle Magazines 72
5.8 Maintenance Tasks for Vacuum Pump 73
5.8.1 Tools, Consumables, Spare and Wear Parts 73
5.8.2 Preparatory Steps 73
5.8.3 Recommended maintenance intervals 73
5.8.4 Performing Maintenance Tasks 74
5.8.4.1 Checking/Replacing the Filter Insert 74
5.8.5 Final work 75
6 General Tasks 77
6.1 Filling the Grease Gun 77