00196478-08_MM_SX12DX12_en.pdf - 第60页
Major Maintenance Maintenance Work on the Gantry 5.5.3 Performing Mainten ance Tasks 60 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 5.5.3 5 . 5 . 3 P e r f o r m in g M a in t e n a n c e T a s k s Performing Maintenance …
Major Maintenance
5.5.1 Tools, Consumables, Spare and Wear Parts Maintenance Work on the Gantry
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 59
5.5
5.5 Maintenance Work on the Gantry
Maintenance Work on the Gantry
5.5.1
5.5.1 Tools, Consumables, Spare and Wear Parts
Tools, Consumables, Spare and Wear Parts
▪ Lint-free cloths [03082092-xx]
▪ Protective latex gloves [00372972-xx]
▪ Klüberplex BEM 34-132 lubricant, 1 kg tin [00374565-xx]
▪ Cotton gloves [00359087-xx]
▪ Ethanol
Isopropanol – IPA can be used as an alternative.
▪ Fork wrench, size 15
▪ ESD wristband [00320279-xx]
▪ Grease gun with hose for Y axis (volume applied: approx. 0.4 g) [00374563-xx]
▪ Lubrication nipple (X-, Y-axis) DIN71412 - B M6 [03036943-xx], if required
▪ Lubrication system for Y axis loose bearing [03079145-xx]
▪ Lubrication system set SX1 (10 pieces) including maintenance labels [03085908Sxx]
5.5.2
5.5.2 Preparatory Steps
Preparatory Steps
► Switch off the machine and secure it to prevent unauthorized reactivation. Observe the instructions
in section "1.2 Preparatory Work..." [ ➙ 12].
See also
6.1 Filling the Grease Gun [ ➙ 77]
Major Maintenance
Maintenance Work on the Gantry 5.5.3 Performing Maintenance Tasks
60 Maintenance Manual SIPLACE SX1/SX2/DX1/DX2
5.5.3
5.5.3 Performing Maintenance Tasks
Performing Maintenance Tasks
See also
1.1.6 Safety Instructions for the Gantry [ ➙ 9]
1.1.2 Safety Instructions for Working with Strong Magnetic Fields [ ➙ 8]
5.5.3.1
5.5.3.1 Greasing and Cleaning the X Axis Guide Bearing
Greasing and Cleaning the X Axis Guide Bearing
► Fill the "grease gun with hose for Y axis" (volume applied approx. 0.4 g) [00374563-xx] with
Klüberplex BEM 34-132 (see also "6.1 Filling the Grease Gun" [ ➙ 77]).
► Move the X-axis head plate approx. 30 cm. This distributes the grease.
► Repeat the pressing and moving process one more time for both guide carriages. The correct
amount of grease has then been applied.
The total amount of grease per guide carriage is 0.8 cm³ (= 0.8 g = 2 squeezes)!
► Use a lint-free cloth to remove any excess grease from on and around the grease nipple.
► Repeat these steps for each gantry.
► Clean the linear guides.
(See "5.5.3.2 Cleaning the Linear Guides of the X Axis" [ ➙ 61])
CAUTION!
Grease all grease nipples in proper style
On the X-axis on the bottom side of the gantry, there are
two guide carriages with one lubrication nipple each.
These lubrication nipples supply grease to all roller tracks
in the guide carriage.
Do not apply too little or too much grease as this may lead
to rough running of the guide carriage and damage as a
consequence.
► Position the hose of the grease gun straight onto the
lubrication nipple.
► Apply one squeeze of the grease gun (0.4 cm³ per
squeeze).
NOTICE!
If the grease emerges from the grease nipple, then the
bearing could already be full.
If the lubrication no longer lets lubricant through, if it no
longer seals properly or is damaged, replace it
(DIN71412-B-M6 [03036943-xx]).
► Repeat these steps for both guide carriages of the
gantry.
Major Maintenance
5.5.3 Performing Maintenance Tasks Maintenance Work on the Gantry
Maintenance Manual SIPLACE SX1/SX2/DX1/DX2 61
5.5.3.2
5.5.3.2 Cleaning the Linear Guides of the X Axis
Cleaning the Linear Guides of the X Axis
5.5.3.3
5.5.3.3 Greasing and Cleaning the Y Axis Guide Bearing
Greasing and Cleaning the Y Axis Guide Bearing
► Fill the grease gun with Klüberplex BEM 34-132 (see also "6.1 Filling the Grease Gun" [ ➙ 77]).
► Move the gantry by approx. 30 cm. This distributes the grease.
► Use a cloth to remove any excess grease from on and around the grease nipple.
► Follow the same procedure for the Y axis lubrication nipple (2) facing towards the inside of the ma-
chine.
CAUTION!
Do not use any chemical cleaning agents!
Do not use additional lubricants. This may reduce the ser-
vice life of the bearings.The guide rails are greased suffi-
ciently by the guide carriage.
► Clean the linear guides (1) of the X-axis beneath the
gantry thoroughly over their entire length using lint-
free cloths.
► Repeat this step for all linear guides.
CAUTION!
Grease all grease nipples in proper style
Grease the lubrication nipples of the Y-axes that are ac-
cessible from the outside at the gantry. These lubrication
nipples supply grease to all roller tracks in the guide car-
riage. The inside lubrication nipples are not accessible
and will not be greased.
Do not apply too little or too much grease as this may lead
to rough running of the guide carriage and damage as a
consequence.
► Position the grease gun straight onto the lubrication
nipple (1).
► Apply one squeeze of the grease gun. (1 squeeze
corresponds to 0.4 cm³ = 0.4 g)
The total amount of grease is 0.4 g!
NOTICE!
If the grease emerges from the grease nipple, then the
bearing could already be full.
If the lubrication no longer lets lubricant through, if it no
longer seals properly or is damaged, replace it
(DIN71412-B-M6 [03036943-xx]).