JX-350_使用说明书.pdf - 第9页
2-2-2 生产流 程 ...................................................................................................................... 2-3 2-2-3 生产主 菜单的构成 .....................................................................…
为了安全使用机器
目 录
第 1 部 基本篇
第 1 章 装置概要 ........................................................ 1-1
1-1 本装置概要 ......................................................................................................................... 1-1
1-1-1 前言 ............................................................................................................................. 1-1
1-1-2 特长 ............................................................................................................................. 1-2
1-1-3 系统构成 ...................................................................................................................... 1-4
1-1-4 简称说明 ...................................................................................................................... 1-7
1-1-5 本装置的构成 .............................................................................................................. 1-8
1-2 本装置的构造 ................................................................................................................... 1-10
1-2-1 基板传送部分的构造 ................................................................................................. 1-10
1-2-2 元件供给部分的构成 ................................................................................................. 1-11
1-2-3 Head 单元的构成 ....................................................................................................... 1-13
1-2-4 ATC 单元（Auto Tool Changer）的构成 .................................................................... 1-16
1-2-5 吸嘴 ........................................................................................................................... 1-17
1-3 机械规格........................................................................................................................... 1-19
1-3-1 机械尺寸与重量 ......................................................................................................... 1-19
1-3-2 贴片精度 .................................................................................................................... 1-20
1-3-3 其他 ........................................................................................................................... 1-23
1-3-4 X,Y,Z,θ 轴的说明 ........................................................................................................ 1-24
1-4 电气规格........................................................................................................................... 1-25
1-4-1 与外部装置的接口 ..................................................................................................... 1-26
1-5 对象元件及元件包装 ........................................................................................................ 1-29
1-6 印刷基板规格 ................................................................................................................... 1-33
1-7 定心系统........................................................................................................................... 1-36
1-8 基本操作........................................................................................................................... 1-41
1-8-1 画面构成示例 ............................................................................................................ 1-41
1-8-2 显示装置及输入装置 ................................................................................................. 1-43
1-8-3 操作方法 .................................................................................................................... 1-48
1-8-4 菜单、命令、功能栏 ................................................................................................. 1-57
1-8-5 简易事件显示画面 ..................................................................................................... 1-74
1-9 文件菜单的操作 ................................................................................................................ 1-77
1-9-1 新建 ........................................................................................................................... 1-77
1-9-2 打开（读入文件） ..................................................................................................... 1-78
1-9-3 保存 ........................................................................................................................... 1-79
1-9-4 另存为 ....................................................................................................................... 1-79
1-9-5 文件管理 .................................................................................................................... 1-81
1-9-6 生产程序初始文件夹 ................................................................................................. 1-82
1-9-7 打印机设置 ................................................................................................................ 1-82
1-9-8 打印 ........................................................................................................................... 1-83
1-9-9 设备信息的取得和保存 .............................................................................................. 1-86
1-9-10 硬件安全拆卸 .......................................................................................................... 1-92
1-10 C 盘的更新操作 .............................................................................................................. 1-93
第 2 章 生产 ............................................................ 2-1
2-1 流程图 ................................................................................................................................ 2-1
2-2 概要 .................................................................................................................................... 2-2
2-2-1 生产模式 ...................................................................................................................... 2-2
2-2-2 生产流程 ...................................................................................................................... 2-3
2-2-3 生产主菜单的构成 ....................................................................................................... 2-4
2-3 设备的启动和结束 .............................................................................................................. 2-6
2-3-1 设备的启动 .................................................................................................................. 2-6
2-3-2 设备的退出方法 ........................................................................................................... 2-8
2-3-3 停电对策 ...................................................................................................................... 2-9
2-3-4 接通电源时吸嘴安装异常 .......................................................................................... 2-11
2-3-5 电源 ON 时的维护显示 .............................................................................................. 2-15
2-3-6 事件画面 .................................................................................................................... 2-16
2-4 预热 .................................................................................................................................. 2-17
2-4-1 初始画面 .................................................................................................................... 2-17
2-4-2 条件设置 .................................................................................................................... 2-18
2-4-3 运行内容 .................................................................................................................... 2-19
2-5 通过 .................................................................................................................................. 2-20
2-6 文件操作........................................................................................................................... 2-23
2-6-1 打开（读入文件） ..................................................................................................... 2-23
2-6-2 保存 ........................................................................................................................... 2-24
2-6-3 另存为 ....................................................................................................................... 2-24
2-7 生产准备........................................................................................................................... 2-25
2-7-1 设置基板 .................................................................................................................... 2-25
2-7-2 元件供给部分的准备 ................................................................................................. 2-33
2-7-3 ATC 的准备 ................................................................................................................ 2-35
2-8 生产画面........................................................................................................................... 2-37
2-8-1 生产画面的启动 ......................................................................................................... 2-37
2-8-2 生产条件画面 ............................................................................................................ 2-38
2-8-3 生产开始 .................................................................................................................... 2-44
2-9 生产管理信息（窗口） ..................................................................................................... 2-59
2-9-1 生产管理信息 ............................................................................................................ 2-59
2-10 确认电动式供料器 .......................................................................................................... 2-68
2-10-1 电动式供料器确认画面 ............................................................................................ 2-68
2-11 生产程序 ......................................................................................................................... 2-73
2-11-1 设置元件数 .............................................................................................................. 2-73
2-11-2 编辑数据（变更数据） ............................................................................................ 2-77
2-11-3 检查生产程序 ........................................................................................................... 2-87
2-11-4 重试列表 .................................................................................................................. 2-90
2-12 生产辅助 ...................................................................................................................... 2-103
2-12-1 支援准备 ................................................................................................................ 2-103
2-12-2 确认贴片点 ............................................................................................................ 2-118
2-12-3 SOT 方向检查（选购项） ...................................................................................... 2-121
2-12-4 激光高度检查 ........................................................................................................ 2-130
2-12-5 贴片基板面高度测量 ............................................................................................. 2-138
2-13 工具 .............................................................................................................................. 2-139
2-13-1 操作选项 ................................................................................................................ 2-139
2-14 生产时的各项处理 ........................................................................................................ 2-139
2-14-1 继续返回原点 ........................................................................................................ 2-139
2-14-2 继续生产 ................................................................................................................ 2-140
2-14-3 归还吸嘴 ................................................................................................................ 2-149
2-14-4 设备信息的取得 ..................................................................................................... 2-151
2-14-5 摄像机跟踪贴片位置 ............................................................................................. 2-153
2-14-6 摄像机跟踪吸取位置 ............................................................................................. 2-155
2-15 生产时的错误处理/暂停 ................................................................................................ 2-157
2-15-1 发生错误/暂停 ....................................................................................................... 2-157
2-15-2 无元件 ................................................................................................................... 2-162
2-15-3 标记识别错误 ........................................................................................................ 2-167
2-15-4 打开安全盖 ............................................................................................................ 2-169
2-15-5 供料器悬浮检测 ..................................................................................................... 2-170
2-15-6 发生保护元件识别异常 .......................................................................................... 2-171
2-15-7 激光头弄脏 ............................................................................................................ 2-172
2-15-8 暂停时的无元件补满功能 ...................................................................................... 2-174
2-15-9 贴片基板面高度测量 ............................................................................................. 2-175
2-15-10 生产开始时的检查 ............................................................................................... 2-181
2-15-11 循环停止 .............................................................................................................. 2-182
2-15-12 发生元件带回错误 ............................................................................................... 2-182
2-16 FCS（选购项） ............................................................................................................ 2-183
第 3 章 维护 ............................................................ 3-1
3-1 日常检查项目一览 .............................................................................................................. 3-1
3-2 各部分的检查 ..................................................................................................................... 3-3
3-2-1 气压、排水瓶 .............................................................................................................. 3-3
3-2-2 真空泵压力 .................................................................................................................. 3-4
3-2-3 管道及接头 .................................................................................................................. 3-5
3-2-4 各单元气缸 .................................................................................................................. 3-5
3-2-5 空气过滤器（LNC60 Head） ...................................................................................... 3-6
3-2-6 传送带 ......................................................................................................................... 3-7
3-2-7 传送滑轮 ...................................................................................................................... 3-8
3-2-8 气弹簧 ......................................................................................................................... 3-8
3-2-9 挡片 ............................................................................................................................. 3-9
3-2-10 电缆、插头 .............................................................................................................. 3-10
3-2-11 垃圾箱...................................................................................................................... 3-11
3-3 清扫 .................................................................................................................................. 3-12
3-3-1 XY 轴直动单元 ........................................................................................................... 3-12
3-3-2 X 轴 CB 支撑 ............................................................................................................. 3-13
3-3-3 各种传送传感器 ......................................................................................................... 3-14
3-3-4 CAL 块 ....................................................................................................................... 3-15
3-3-5 激光校准传感器 ......................................................................................................... 3-16
3-3-6 高度测量装置 (HMS)（选购项） .............................................................................. 3-17
3-3-7 吸嘴 ........................................................................................................................... 3-18
3-3-8 吸嘴外圈 .................................................................................................................... 3-21
3-3-9 ATC 单元 .................................................................................................................... 3-22
3-3-10 供料器台架 .............................................................................................................. 3-23
3-3-11 OCC（偏光滤光片） ................................................................................................ 3-24
3-3-12 风扇马达过滤器 ....................................................................................................... 3-25
3-4 注油 .................................................................................................................................. 3-26
3-4-1 XY 轴直动单元 ........................................................................................................... 3-26
3-4-2 XY 轴滚珠丝杠 ........................................................................................................... 3-27
3-4-3 传送螺旋轴 ................................................................................................................ 3-28
3-4-4 传送导轴 .................................................................................................................... 3-28
3-4-5 驱动轴 ....................................................................................................................... 3-28
3-4-6 基板挡块部 ................................................................................................................ 3-29
3-4-7 滚珠丝杠和花键轴 ..................................................................................................... 3-29
3-4-8 电动切割器（选购项） .............................................................................................. 3-30
3-5 消耗品列表 ....................................................................................................................... 3-35
3-6 推荐定期更换部件 ............................................................................................................ 3-36