CP643规格书.pdf - 第4页

1. Introduction 1.1 Machine Outline In recent years, despite considerable achievements in improving the placing speed of high-speed mounters, loading times have remained largely unchanged. As loading times occupy an incr…

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CP-643E/643ME Specifications
Edition 3.0
9.2.5 Tape Feeders........................................................................................................19
9.2.6 Feeder Stand ........................................................................................................20
9.2.7 Handy Terminal ....................................................................................................20
9.2.8 Roller Conveyor (Under Development).................................................................20
9.2.9 HELPS .................................................................................................................21
9.2.10 Other.....................................................................................................................21
10. Machine Drawings ............................................................................................22
10.1 Dimensions ........................................................................................................................22
10.1.1 CP-643E (with Rear Cover) .................................................................................22
10.1.2 CP-643ME (with Rear Cover) ..............................................................................23
10.1.3 CP-643E (with Fence)...........................................................................................24
10.1.4 CP-643ME (with Fence)........................................................................................25
10.2 Location of Leveling Bolts ..................................................................................................26
10.2.1 CP-643E ...............................................................................................................26
10.2.2 CP-643ME ............................................................................................................27
10.3 Power and Air Supply ........................................................................................................28
Notes: The official model name of this machine is CP-643E or CP-643ME. This name should always be
used on the associated documentation when shipping a unit or units of this model to a third
country.
Since this equipment contains strategic materials that are covered by international treaty, it is
necessary to obtain government permission to export it to a third country.
Abbreviated versions of the official model name may appear in this and other related documents.
1. Introduction
1.1 Machine Outline
In recent years, despite considerable achievements in improving the placing speed of
high-speed mounters, loading times have remained largely unchanged. As loading
times occupy an increasingly large percentage of overall production time, reductions in
this area are seen as the key to future improvements in throughput. In answer to market
demands, Fuji has introduced the CP-643E/643ME. This machine has reduced loading
time to a remarkable 1.4 seconds, and is capable of handling two small PCBs
simultaneously.
The ever growing demands for lightness and compactness in mobile computing, has
resulted in increased board density through the use of parts such as 0603s (in. 0201) and
CSPs. To enable these parts to be placed on CP-6-series machines with the required
accuracy and reliability, Fuji has extended the machine’s vision and part handling
capabilities to mount parts ranging from taped micro chips to bump packages.
The CP-643E/643ME is a reliable, high-speed chip placer which can handle a variety of
parts, from miniature to larger components.
The machine achieves a placing speed of 0.09 sec./part and can be loaded with up to 140
(CP-643E) or 100 (CP-643ME) types of parts. Noise output has been reduced with the use
of a cover that is placed over the device tables.
In addition, the CP-643E/643ME has been designed to meet the mechanical, electrical
and operator safety standards based on European export regulations for industrial
machinery, as indicated by the EC Machinery Directive (mainly EN60204-1, IEC204-1).
CP-643E
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CP-643E/643ME Specifications
Edition 3.0
1.2 Features
(1) The PCB loading time has been reduced to 1.4 seconds (a reduction of
approximately 65% when compared to previous models (CP-6, CP-642)).
Moreover, for small PCBs with a length of less than 220 mm (min. 50 x 80 mm) two
PCBs can be loaded simultaneously, reducing the effective loading time per PCB by
approximately 80% to 0.7 seconds. These improvements result in particularly
favorable loading times for small PCBs with between 100 and 300 placing
sequences.
During placement, the in-carrier is waiting with PCB(s) clamped. The out-
carrier is waiting with its clamps open.
When production of the current PCB(s) is complete, the XY-table moves to the
loading position and is raised so that the out-carrier can pick up the completed
PCB(s).
The emptied XY-table moves to the left and is raised so that the new PCB(s) can
be loaded from the in-carrier.
The XY-table is lowered and moved to the production area where the
placement of parts begins.
The in-carrier moves back to the in-conveyor and picks up new PCB(s). The
out-carrier moves to the out-conveyor and unloads the completed PCB(s).
(2) Due to the employment of a new camera with a resolution of 12 µm/pxl, the
machine is now able to meet the high placing accuracy requirements of 0603s (in.
0201s).
By additionally enhancing the frontlighting capabilities, 100% detection of missing
bumps is now possible for CSPs, such as micro BGAs.
(3) As a one-by-one chip shooter, the CP-643E achieves a placing cycle time of
0.09 sec./part.
(4) Computerized design analysis has resulted in a rigid machine structure. This rigid
structure, along with high-accuracy mechanical parts, facilitates the high placement
accuracy.
In-carrier
①①
Out-carrier
XY-table Out-conveyorIn-conveyor
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CP-643E/643ME Specifications
Edition 3.0