CP643规格书.pdf - 第6页

(5) The simple design of the placing heads, each consisting of six nozzles, facilitates maintenance and expands the number of possible nozzle variations. (6) Press-in type tape feeders drastically reduce the changeover t…

1.2 Features

(1) The PCB loading time has been reduced to 1.4 seconds (a reduction of

approximately 65% when compared to previous models (CP-6, CP-642)).

Moreover, for small PCBs with a length of less than 220 mm (min. 50 x 80 mm) two

PCBs can be loaded simultaneously, reducing the effective loading time per PCB by

approximately 80% to 0.7 seconds. These improvements result in particularly

favorable loading times for small PCBs with between 100 and 300 placing

sequences.

① During placement, the in-carrier is waiting with PCB(s) clamped. The out-

carrier is waiting with its clamps open.

➁ When production of the current PCB(s) is complete, the XY-table moves to the

loading position and is raised so that the out-carrier can pick up the completed

PCB(s).

➂ The emptied XY-table moves to the left and is raised so that the new PCB(s) can

be loaded from the in-carrier.

➃ The XY-table is lowered and moved to the production area where the

placement of parts begins.

➄ The in-carrier moves back to the in-conveyor and picks up new PCB(s). The

out-carrier moves to the out-conveyor and unloads the completed PCB(s).

(2) Due to the employment of a new camera with a resolution of 12 µm/pxl, the

machine is now able to meet the high placing accuracy requirements of 0603s (in.

0201s).

By additionally enhancing the frontlighting capabilities, 100% detection of missing

bumps is now possible for CSPs, such as micro BGAs.

(3) As a one-by-one chip shooter, the CP-643E achieves a placing cycle time of

0.09 sec./part.

(4) Computerized design analysis has resulted in a rigid machine structure. This rigid

structure, along with high-accuracy mechanical parts, facilitates the high placement

accuracy.

In-carrier

①①

Out-carrier

➃

➄

➁

➂

XY-table Out-conveyorIn-conveyor

– 2 –

CP-643E/643ME Specifications

Edition 3.0

(5) The simple design of the placing heads, each consisting of six nozzles, facilitates

maintenance and expands the number of possible nozzle variations.

(6) Press-in type tape feeders drastically reduce the changeover time. Increased rigidity

of the 13 and 15-inch reel holders and speed control of the device tables minimize

feeder vibration, guaranteeing stable tape feed.

(7) Noise reduction measures and a noise reduction cover on the device table reduce

the noise level at the rear of the machine to 76 dB, thereby improving the working

environment for operators. (Results based on measurements conducted by Fuji.)

(8) The design of the XY-table has been improved in comparison to previous CP-642,

CP-642E models, so that two PCBs of up to 220 mm in length can be loaded and

produced simultaneously (‘double board production’). Optional support for PCBs

between 0.3 mm and 0.5 mm in thickness is also available.

The machine uses the lower surface of the PCB as the placing reference, meaning it

is no longer necessary to adjust the height of back-up pins during changeover. This

leads to a reduction in machine downtime at changeover.

– 3 –

CP-643E/643ME Specifications

Edition 3.0

2. Machine Data and Operating Environment

• Power & Air Requirements

Voltage: 200 V AC (± 10 %), three phase

Frequency: 50/60 Hz

Power consumption: 10 kVA

Air pressure: 0.5 MPa (5 kgf/cm

)

Air consumption: 46 l/min. (ANR)

• Control/Display Panels

CRT and control panels

Language: Japanese or English

Vision system monitor

Rear control panel

• System Components

XY-table, PCB conveyors, part supply tables, nozzles, placing heads, vision system cameras

• Machine Weight

CP-643E 6000 kg

CP-643ME Approx. 5400 kg

With rear cover

CP-643E 6500 kg

CP-643ME Approx. 5830 kg

With fence

CP-643E 6400 kg

CP-643ME Approx. 5760 kg

(The above weights do not include part

feeders.)

• Installation Environment

Temperature: 15° C to 35° C

Humidity: 30% to 80%

Protective features: Class IP22 equivalent

• Machine Color

Body: Ivory

Trim: Reddish brown

Notes: The built-in transformer has primary side taps of 200, 210, 220, 230, 380, 400, 415, 460 and

480 Volts.

A dedicated power source, not shared with other large equipment, should be used in order to

avoid electrical noise, voltage fluctuations, high-frequency distortions, and other related

problems.

IP22: IEC compliant (protection against intrusion by body parts, solid objects and water).

– 4 –

CP-643E/643ME Specifications

Edition 3.0