卧式standard头部.pdf - 第56页
Page 54 T50090901 Rev . F V/S Standard Insertion Head Assembly This Document Supports Assembly 50090901 Rev. D 12. Using Loctite 222 on the threads of the two 4-40 x 3/8 socket head cap screws, install the plate to the t…
Page 53
V/S Standard Insertion Head Assembly T50090901 Rev. F
This Document Supports Assembly 50090901 Rev. D
4. Install the adjustable fittings in the air cylinder. The fittings should be
oriented so they face toward the rear of the insertion head, as shown.
Install the straight fittings to the adjustable fittings.
5. Using Loctite 222 on the threads of the two 4-40 x 1-1/2 socket head
cap screws, install the air cylinder to the tooling housing using the cap
screws.
Raise Bar
Kick Out
Arm (Ref.)
Tooling
Housing
Set Screws (Ref.)
Set Screw
Socket Head
Cap Screw
Air Cylinder
Raise Block
Lift Pin
Tooling
Pin
6. Using Primer N and then Loctite 222 on the threads of the lift pin, in-
stall the lift pin to the piston of the air cylinder then slide the lift pin
into the groove in the raise block.
7. Apply Kluber Syntheso D32 to the raise bar. Install the tooling pin
through the raise block, housing, and raise bar. Apply Primer N, and
then Loctite 222 on the threads of the 10-32 x 3/8 set screw. Use the set
screw to secure the raise block to the tooling pin.
8. Apply Kluber Syntheso D32 to the cam surface and hole in the kick
out arm and end of tooling pin then slide the kick out arm assembly
over the tooling pin until the tooling pin is flush to the rear rail.
9. Using Loctite 222 on the threads of the three 8-32 x 3/8 flat head
screws, install the cam rail and front rail to the tooling housing using
the flat head screws. Torque the screws to 23 IN-LB (2.6 NM).
10. Press the .187 x .500 spring pin into the spacer plate. Press the plate
assembly into the tooling housing so the spring pin is flush with the
outside surface of the spacer plate.
11. Using Loctite 222 on the threads of the two 8-32 x 3/8 and 8-32 x 1/2
flat head screws, install the rear rail to the tooling housing using the
flat head screws.
Page 54
T50090901 Rev. F V/S Standard Insertion Head Assembly
This Document Supports Assembly 50090901 Rev. D
12. Using Loctite 222 on the threads of the two 4-40 x 3/8 socket head cap
screws, install the plate to the tooling housing using the cap screws.
Spring Pin
Spacer Plate
Flat Head Screw
Flat Head Screw
Rear Rail
Cam Rail
Kick Out Arm
Assembly
Front Rail
Flat Head Screw
Socket Head
Cap Screw
Plate
Tooling
Housing
13. Lightly lubricate the compression spring with Kluber Syntheso D32
then install the compression spring and spring holder in the driver
body. Using Loctite 222 on the threads of the two 4-40 x 3/8 socket
head cap screws, secure the spring holder to the driver body using the
cap screws and flat washers.
14. Lightly lubricate the driver body with Kluber Syntheso D32. Leave the
gear racks dry at this time, these will be lubed by the pinion contact
surface later in the head assembly.
15. Lightly lubricate the driver tip, outside former and shear blade with
Kluber Syntheso D32 then install the driver tip, outside former and
shear blade into the driver body.
Detent
Driver Body
Former
16. Lubricate the detents with Kluber Syntheso D32 then install the detents
into the driver body with the chamfers on the detents oriented as
shown.
Page 55
V/S Standard Insertion Head Assembly T50090901 Rev. F
This Document Supports Assembly 50090901 Rev. D
Shear Blade
Outside
Former
Driver Tip
Detents
Driver Body
Compression
Spring
S
pring Holder
Flat Washer
Socket Head
Cap Screw
17. Using Loctite 222 on the threads of the 8-32 x 5/8 socket head cap
screw, install the cap screw, one end of the extension spring and hex
nut into the housing. Do not attach the other end of the spring at this
time.
Hex Nut
Socket Head
Cap Screw
Tooling
Housing
Extension
Spring
18. Place the assembled tooling aside, it will be installed into the tooling
housing during the insertion head assembly procedure.
19. Assemble the opposite side tooling housing assembly as detailed
above then set both assemblies aside.
End of procedure.
Centering Assembly
Purpose:
The following procedure presents the steps required for centering assembly.
Assembly Procedure:
1. Using Loctite 222 on the threads of the two 4-40 x 5/16 socket flat
head screws, install the centering inserts to the centering fingers using
the flat head screws and hex nuts. Clean screws with primer N, before
applying loctite.
2. Install a radial bearing in each centering finger. Slide the finger pivot
pin through the centering finger and radial bearing, then secure them
in position using the retaining rings.
3. Position the centering fingers, pinion pin, and compression springs in
the centering housing so the compression springs engage the indents
in the fingers and the housing. Apply Magnalube to the finger shafts
and pivot areas of both centering fingers, then insert the shafts into the
housing so they engage the centering fingers.