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Page 73 V/S Standard Insertion Head Assembly T50090901 Rev . F This Document Supports Assembly 50090901 Rev. D 12,000,000 Cycles (Maintenance Interval 3) Check: Perform Maintenance: 1 . Clean and lubricate the insertion …

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Page 72
T50090901 Rev. F V/S Standard Insertion Head Assembly
This Document Supports Assembly 50090901 Rev. D
Preventive Maintenance Schedule
WARNING
Do not perform any preventive maintenance with power on unless
specifically instructed otherwise. Failure to observe this warning may
result in personal injury.
CAUTION
When performing machine maintenance, wear a wrist strap connected to
ground to prevent electrostatic discharge damage to printed circuit
boards.
CAUTION
Failure to use Kluber Syntheso D32 oil as stated in our machine
maintenance schedules leads to reduced tooling life and/or failure.
Syntheso D32 is a special blend specifically designed for high speed
moving and mating metal parts. No other oil is recommended.
500,000 Cycles (Maintenance Interval 1)
Check: Perform Maintenance:
1. Apply 2 drops of Kluber Syntheso D32 to the
exposed side of the driver bodies. Removal is
not required.
3,000,000 Cycles (Maintenence Interval 2)
Check: Perform Maintenance:
1. Remove, disassemble, clean and lubricate with
Kluber Syntheso D32 to the insertion head
tooling; including the kick-out arms and
compression springs.
2. Check the pinion and racks on the driver 2. Clean and lubricate the pinion and racks with
bodies for residue. a light coat of Magnalube grease.
3. Check the contact surfaces of the 3. Clean and lubricate the cam surfaces with a light
centering cam. coat of Magnalube grease.
Page 73
V/S Standard Insertion Head Assembly T50090901 Rev. F
This Document Supports Assembly 50090901 Rev. D
12,000,000 Cycles (Maintenance Interval 3)
Check: Perform Maintenance:
1. Clean and lubricate the insertion head tooling
housings with Kluber Syntheso D32.
36,000,000 Cycles (Maintenance Interval 4)
Check: Perform Maintenance:
1. Inspect all belts for wear and correct 1. Adjust and replace as necessary.
tension setting.
2. Remove, disassemble centering housing 2. Clean and lubricate the pivot points with a light
assembly. coat of Magnalube grease.
144,000,000 Cycles (Maintenance Interval 6)
Check: Perform Maintenance:
1. Lubricate the grease fittings with super blue grease.
2. Remove the lower shafts and sprockets. 2. Clean and lubricate the thrust bearings with
Magnalube grease.
Page 74
T50090901 Rev. F V/S Standard Insertion Head Assembly
This Document Supports Assembly 50090901 Rev. D
(high lobe on cam
- both sides)
(outside circumference
between arrows)
Interval 1, 2, 3
Interval 1, 2, 3
Interval 4
Interval 2
Interval 2
Interval 2
Interval 6
Interval 6
Interval 6