TSR2000-Series-Hardware-User-Guide-V1.pdf - 第19页

19 T est output-H Input the signal “n ot breako ver ground” in to the unit by corresponding s ignal pin a nd the unit comes in to the testing state (cannot move and can only be pro grammed ). Lack fault Input the signal …

2. In the “Output Config 2” display window, the input interface can be set: Mout1~Mout4, Eout09~Eout16.

Output Interface

Optional Function

Mout1~Mout4

--, Nozzle 1, Nozzle 2, Nozzle 3, Nozzle 4, Working Flag, WorkEnd Flag, Cylinder, Clean

Output

Eout09~Eout16

--, Ready Flag, Alarm Flag, Working Flag, WorkEnd Flag, Cylinder, Clean Output

3. In the teaching pendant, “Eout09~Eout16” are corresponding to the “Eout8+ (0~8)” at the “IO Test” and

“Output (point)” displaying window.

IO Test

Mout :

32 41

32 41 76 85

32 4 76 85

32 41

Eout :

Min :

Ein :

32 4 76 85

Ein :

Namely, “Eout8+ 1” is the output interface “Eou09”. “Eout8+ 2” is the output interface “Eou10”. “Eout8+ 3” is

the output interface “Eou11”, etc.

3.4.2 IO Function Instruction

Function of Input

Function Instruction

N/A.

Origin BTN

Input the reset signal into the unit by corresponding signal pin, and the unit will run the

reset (ORG) operation.

Stop BTN

Input the stop signal into the unit by corresponding signal pin, and the unit stops the

current operation.

Start BTN

Input the start signal into the unit by corresponding signal pin, and the unit starts to work

or pauses the current work.

Foot BTN

Input the foot switch signal into the unit by corresponding signal pin and the unit runs the

foot switch operation and the function is similar with the “Start BTN”.

Test input-L

Input the signal “breakover ground” into the unit by corresponding signal pin and the unit

comes into the testing state (cannot move and can only be programmed).

Mout/Eout/Min/Ein is corresponding to

the “metal socket” at the back of robot.

Can be test before operation.

Test output-H

Input the signal “not breakover ground” into the unit by corresponding signal pin and the

unit comes into the testing state (cannot move and can only be programmed).

Lack fault

Input the signal “lack fault” into the unit by corresponding signal pin and the unit comes

into the process, such as stop working, alarming etc..

Block fault

Input the signal “block fault” into the unit by corresponding signal pin and the unit comes

into the process, such as stop working, alarming etc..

Temp fault

Input the signal “temp fault” into the unit by corresponding signal pin and the unit comes

into the process, such as stop working, alarming etc..

Temp/Feed fault

Input the signal “temp/feed fault” into the unit by corresponding signal pin and the unit

comes into the process, such as stop working, alarming etc..

Upper CS

Input the signal “cylinder up sensor (in retraction state)” into the unit by corresponding

signal pin and the unit judges the position of cylinder whether in retraction state.

Nether CS

Input the signal “cylinder down sensor (in reaching state)” into the unit by corresponding

signal pin and the unit judges the position of cylinder whether in reaching state.

Adj X-Limit

Adj Y-Limit

Adj Z-Limit

It is effective only for the soldering robot and only when connecting with “9036 tip

calibration device”. “Adj X-Limit” is corresponding to the “Ein09”. Input the signal by

“Ein09” to calibrate the X-axis of tip. “Adj Y-Limit” is corresponding to the “Ein10”.

Input the signal by “Ein10” to calibrate the Y-axis of tip. “Adj Z-Limit” is corresponding

to the “Ein11”. Input the signal by “Ein11” to calibrate the Z-axis of tip. (Note: only

calibrating X/Y/Z at the same time, it can calibrate the tip’s position.)

Shortcut

It is corresponding to the shortcut of processing file. The shortcut can be set in the “File

Name” display window of teaching pendant. It can be used do find the required processing

files quickly.

Shortcut1

Min1

Shortcut 2

Min2

Shortcut 3

Min3

Shortcut 4

Min4

Shortcut 5~259

It is corresponding to the “Ein1~Ein8”. Namely, the high & low electrical level of

“Ein1~Ein8” can form 255 (1~255) kinds signal. The shortcut (5~259) is the sum of the

electrical level digit add 4.

Function of Output

Function Instruction

Not have function.

Nozzle 1

Once the nozzle 1 comes to run the program, the output is in conducting state, or else

not.

Nozzle 2

Once the nozzle 2 comes to run the program, the output is in conducting state, or else

not.

Nozzle 3

Once the nozzle 3 comes to run the program, the output is in conducting state, or else

not.

Nozzle 4

Once the nozzle 4 comes to run the program, the output is in conducting state, or else

not.

Ready flag

When the unit comes into the normal ready state, the output is in conducting state,

namely, once receiving the “START” signal, it comes to run. And it closes the output

after running.

Alarm flag

When set the mode as alarming, once it detects the abnormal state, the output is in

conducting state, or else not.

Working flag

When the unit comes into the working state, the output is in conducting state, or else

not.

WorkEnd flag

After t finishing the process, the output is keeping in conducting state 200ms, or else

not.

Cylinder

Once the unit comes to run the cylinder process, the output is in conducting state, control

cylinder motion, or else not.

Clean output

Once the unit comes to run the clean process, the output is in conducting state, do the

clean (blowing or revolving brush), or else not.

Note:

⚫ The function settings of input & output cannot be accessed by the operator. It can only be operated by the

manufacturer.

⚫ Will not give advanced information if some functions are changed.

3.5 Operation For First Time Use

If using the unit for the first time, the operator should test the basic functionalities.

Step 1: Install and Test

Before using, the operator should properly install and connect the system. The operator should test the basic

functionalities of the system with the ‘Test’ function on the teaching pendant. Test should include if there are any

problems with the axis movements towards positive or negative directions.

Step 2: Parameters Setting

Correctly set the global parameters and other parameters being used in the process.

Remark: Failure to properly set the parameters will cause difficulties in using the system.

Step 3: Teaching Program

Program a profile with teaching pendant. Refer to the instruction manual of the teaching pendant.

Step 4: Origin Calibration & Setting the Parameters of the Teaching Pendant

1. Origin calibration: The operator should adjust the start point when a teaching file is created for the first time.

2. Set file parameters.

Step 5: Download & Process

1. Download: refer to instruction manual of the teaching pendant “Teaching File Download”.

2. Process: refer to instruction manual of the teaching pendant “File Processing”.