TSR2000-Series-Hardware-User-Guide-V1.pdf - 第3页
3 T able of Co ntents 1. Safety Instruction……………………………………………………………………..……. 2. Summary………………………………………………………………………………..….. 2.1 Features……………………………………………………………………………… 2.2 Specifications………………………………………………………………………… 2.3 Unpac…

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Congratulations on the purchase of a Techcon Systems Automated Dispensing Robot. If you have not done
so, see the installation guide provided with your system for installation instructions.
Now that your dispensing system is ready to use, take a few moments to get to know the parts of your
dispensing system and software. This manual is designed to help you use the robot as quickly as possible.
We, here at Techcon Systems, hope you find this product beneficial. If you have any questions, please
contact us at the details listed below:
For Sales and Support:
Techcon Systems Corporate Headquarters,
10800 Valley View Street, Cypress, California, 90630, USA.
Tel: 1-714-230-2398, Fax: 1-714-828-2001
E-mail: oemorders@okinternational.com
Techcon Systems European Corporate Office,
Eagle Close, Chandler’s Ford Industrial Estate,
Eastleigh, Hampshire, SO53 4NF, UK.
Tel: +44 2380 489 100, Fax: +44 2380 489 109
E-mail: europe-orders@okinternational.com
Or visit www.techcon.com
This manual is designed to provide information about Techcon Systems robot hardware. Every effort has
been made to make this manual as complete and accurate as possible. There is no implied or expressed
warranty as to the purpose, suitability or fitness of the information. The information is provided on as as-
is basis. Techcon Systems reserves the right to improve and revise its products. This manual specifies and
describes the product as it existed at the time of publication. As with any new programming software, a
basic understanding of the vocabulary is necessary.

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Table of Contents
1. Safety Instruction……………………………………………………………………..…….
2. Summary………………………………………………………………………………..…..
2.1 Features………………………………………………………………………………
2.2 Specifications…………………………………………………………………………
2.3 Unpacking and Inspection………………………………………………………………………….
2.4 Instructions about the Keypad………………………………………………….…….
2.5 Course of the File Processing…………………………………………………….………
3. Setup and Connection………………………………………………………………………
3.1 Setup…………………………………………………………………………………
3.1.1 How to Connect a Syringe Dispenser with Interface Cable…………………….
3.1.2 How to Connect a Valve Controller with Interface Cable……………………
3.1.3 How to Connect a Jet Valve Controller with Interface Cable ……..…………………
3.1.4 Testing the Interface Connections …………………………..………………..
3.2 I/O Socket Instruction…………………………………………………………………
3.2.1 Circuit Diagram of I/O Socket…………………………………………………
3.2.2 Four Pin Socket “Pin Out”……………………………….………………….…
3.2.3 Five Pin Socket “Pin Out”…………………………………………………….
3.2.4 Seven Pin Socket “Pin Out”……………………….…………………………..
3.3 Instructions For DB37 Socket…………………………………………………………
3.3.1 Pin Instruction of DB37……………………………………………………….
3.3.2 Circuit Diagram of DB37………………………………………………………
3.4 Instruction of Input & Output………….…………………………………………….
3.4.1 IO Function Definition………………………………………………….………
3.4.2 IO Function Instruction………………………………………………………….
3.5 Operation For First Time………………………………………………………………..
4. Off-Line Operation Interface………………………………………………………….…….
4.1 Off-Line Initialization…………………………………………………………………
4.2 Off- Line File Processing Interface…………………………………………….……..
4.2.1 Select Processing File……………………………………………………………
4.2.2 File Process……………………………………………………………….……..
4.2.3 Stop the File Processing………………………………………………………
4.2.4 File Processing Count & State…………………………………………………..
4.3 Off-Line Origin Calibration Interface…………………………………………….…..
4.4 Off-Line Loop-Work Parameter Setting Interface…………………………………....
4.5 Off-Line Testing Interface…………………………………………………….………..
4.6 Times of Nozzle Interface………………………………………………………………
5. Mounting and Bracketry………………………………………………………………...….….
5.1 Tool Plate - Valve Mounting Bracket……………………………………….…………..
5.2 Base Plate - Product Mounting Plate…………………………………………………….
5.3 Syringe Mounting Bracket - Attachment.........………………………………………
6. Trouble Shooting…………………………………………………………………….…….
7. Warranty……………………………………………………………………………………..
8. Manufacturer’s Declaration of Incorporation………………………………………...……………
9. Manufacturer’s Declaration of Conformity…………………………………………..………….
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1. SAFETY INSTRUCTION
Caution about the main unit
⚫ Only use this robot with correct rated voltage and frequency (refer to the markings on the back of equipment).
⚫ Do not move the XY moving plate and the top head, by hand. This will protect them from damage.
⚫ During processing, do not touch the moving parts.
⚫ Before use, check the heating controller and pressure reduction valve have been fastened reliably (if fitted).
⚫ Keep the unit dry. Do not use or disconnect the equipment with wet hands.
⚫ If an emergency event occurs, press the emergency switch (red) immediately. The main unit will cut off the
power and stop processing the dispensing file.
Caution about the power cord
⚫ This machine is equipped with a 3-wire grounding plug and must be plugged into a 3-terminal grounded socket.
Do not modify the plug or use an ungrounded power socket. If an extension cord is necessary, use only a 3-wire
extension cord that provides grounding.
⚫ Do not turn on the power of the machine if any parts are damaged, especially if the power cord is damaged.
Caution about the teaching pendant
⚫ Do not connect the teaching pendant during a profile. When disconnecting the teaching pendant, loosen and
remove the fixing screws and then pull out it, once the profile has finished.
⚫ For protecting the teaching pendant, from damage, do not drop it on the floor or shake it intensively.
Caution about the air supply
⚫ Ensure the air flow is dry and clean. Select a suitable air pressure according the application. Suggested air
pressure is no more than 100 psi (6.9bar).
⚫ During use, do not over bend or over rotate the air tubes.