User Manual SIPLACE Linear Dipping Unit 2 X.pdf - 第4页
4 User Manual SIPLACE Linear Dipping Unit 2 X 05/2020 Contents 3.2 Structure .. 21 3.2.1 Housing .. 21 3.2.2 Squeegee .. 22 3.2.3 Park plate and drip tray .. 23 3.2.4 Flux Level Sensor .. 23 3.2.5 Dipping plate…
3User Manual SIPLACE Linear Dipping Unit 2 X 05/2020
Contents
Contents
1 Introduction.. 7
1.1 Module Description.. 7
1.1.1 EU Declaration of Conformity.. 7
1.1.2 Correct Usage.. 7
1.1.3 Incorrect Usage.. 7
1.1.4 Requirements and restrictions.. 8
1.1.5 Technical data.. 8
1.1.6 Environmentally-friendly disposal of materials and components.. 8
1.1.7 Electromagnetic compatibility (EMC).. 8
1.1.8 Use of original SIPLACE accessories and spare parts.. 9
1.2 Important notes on this user manual.. 9
1.2.1 Contents and filing of this user manual.. 9
1.2.2 Danger notes.. 9
1.2.3 Manufacturer's/Supplier's liability.. 9
1.2.4 Release history.. 9
1.2.5 Further information.. 10
1.2.5.1 How to get information.. 10
1.2.5.2 SIPLACE on the World Wide Web (WWW).. 10
2 Operational safety.. 11
2.1 Safety instructions.. 11
2.1.1 Conventions for the use of safety instructions and symbols.. 11
2.1.2 Important notes on operational safety.. 11
2.1.2.1 General information.. 11
2.1.2.2 Safety of operators and other persons.. 12
2.1.2.3 Safety of plant and equipment.. 12
2.1.3 Staff qualifications and training.. 12
2.1.4 Danger of crushing.. 13
2.1.5 Transport safety information.. 13
2.2 Warning labels.. 14
2.2.1 Warning labels on the LDU.. 14
2.2.2 Important note on warning, prohibition and cautionary labels.. 15
2.3 Safety features.. 15
2.4 ESD guidelines.. 16
2.4.1 What does ESD mean?.. 16
2.4.2 Important measures to protect against static charging.. 16
2.4.3 Handling ESD modules.. 16
2.4.4 Measurements and modifications to ESD modules.. 16
2.4.5 Dispatching ESD modules.. 16
2.5 FCC, RFID.. 17
2.5.1 FCC Caution.. 17
2.5.2 RFID on the LDU 2 X.. 17
2.5.3 FCC label on the LDU 2 X.. 18
2.6 IMDA Registration.. 18
2.6.1 IMDA label on the LDU 2 X.. 18
3 Function description and structure.. 19
3.1 Function description.. 19
4 User Manual SIPLACE Linear Dipping Unit 2 X 05/2020
Contents
3.2 Structure.. 21
3.2.1 Housing.. 21
3.2.2 Squeegee.. 22
3.2.3 Park plate and drip tray.. 23
3.2.4 Flux Level Sensor.. 23
3.2.5 Dipping plate.. 26
3.2.6 Dip stroke plate.. 28
3.2.7 Axes.. 29
3.2.8 Leveling device.. 30
3.2.9 Electronics.. 31
3.2.10 User interface.. 32
3.3 Basic process.. 33
3.3.1 Usage of flux.. 33
3.3.2 Thickness of flux layer.. 34
3.3.3 Cicatrization time.. 36
3.3.4 Viscosity and thixotropy.. 37
3.3.5 Squeegee speed.. 37
3.3.6 Dipping process and dwell time.. 38
3.3.7 Creep distance.. 38
4 Operation.. 39
4.1 Settings in SIPLACE Pro.. 39
4.1.1 Setting up the LDU.. 39
4.1.2 Defining the dipping plate.. 40
4.1.3 Assigning a dipping plate and a flux to the LDU.. 46
4.1.4 Selecting a component for dipping.. 48
4.1.5 Assigning a flux to a component.. 48
4.1.6 Setting the Flux Level Sensor parameters.. 49
4.1.7 Setting the dipping sequence and the dwell time.. 49
4.1.8 Setting the cavity depth and the pressing force.. 50
4.1.9 Setting the creep distance.. 51
4.1.10 Setting the waiting time.. 51
4.1.11 Setting the cicatrization time of the flux.. 52
4.1.12 Setting the warm-up cycles and the squeegee speed.. 52
4.2 Performing planarity check.. 53
4.3 Setting the zero position of the dipping plate.. 55
4.4 Adjust cavity depth.. 60
4.5 Checking the layer thickness.. 62
4.5.1 Layer thickness measurement "comb".. 62
4.5.2 Layer thickness measurement "roller".. 63
4.6 Testing new flux types.. 65
4.7 Performing a self-test.. 65
4.8 Operating the control unit via user interface.. 66
4.9 Handling.. 69
4.10 Positioning the LDU and logging on.. 70
4.11 Starting a reference run.. 71
4.12 Fitting.. 72
4.13 Aligning.. 76
4.14 Filling in flux.. 76
4.15 Starting a warm-up cycle.. 77
5User Manual SIPLACE Linear Dipping Unit 2 X 05/2020
Contents
4.16 Monitoring production.. 78
4.17 Refreshing the dipping medium.. 78
4.18 Logging off and removal.. 79
5 Cleaning.. 81
5.1 Cleaning agents and tools.. 81
5.2 Removing the parts to be cleaned.. 82
5.3 Cleaning the dipping components.. 85
5.4 Refitting the cleaned parts.. 85