User Manual SIPLACE Linear Dipping Unit 2 X.pdf - 第8页

1 Introduction 1.1 Module Description 8 User Manual SIPLACE Linear Dipping Unit 2 X 05/2020 ● Use of unauthorized accessories and additional modules ● Use of the placement machine by unqualified personnel 1.1.4 Requireme…

1 Introduction

1.1 Module Description

User Manual SIPLACE Linear Dipping Unit 2 X 05/2020 7

1 Introduction

This user manual contains technical information and descriptions to operate the SIPLACE Linear

Dipping Unit 2 X (LDU 2 X).

1.1 Module Description

The LDU2X is a special feeder module that makes flux available in a pre-defined layer thickness.

Components can be dipped into the flux to improve their solderability. The LDU2X is set up on a

changeover table in the same way as any other X-feeder module and is controlled by the station

software and SIPLACE Pro (line software).

The LDU 2 X can be ordered in a special version, which provides the possibility to use a special

dipping plate with an adjustable cavity depth. This option allows a more flexible operation and also

may reduce the number of LDU 2 X units if multiple cavity depths are needed in one placement

task.

NOTICE

It is not possible to retrofit an Auto Cavity option to a standard LDU 2 X.

1.1.1 EU Declaration of Conformity

The products/devices described below conform to the regulations and standards listed in the EU

Declaration of Conformity provided.

Type: SIPLACE Linear Dipping Unit 2 X

Item no.: 00117012-xx

Type: SIPLACE Linear Dipping Unit 2 X Auto Cavity

Item no.: 00117018-xx

Manufacturer:

ASM Assembly Systems GmbH & Co.KG

Rupert-Mayer-Str. 44

81379 Munich

Germany

1.1.2 Correct Usage

The product may only be used for the application described in the catalogues and technical spe-

cifications i.e. for placement of SMD components and only in connection with the third party

devices and components recommended or approved by ASM Assembly Systems GmbH & Co. KG.

Any other use is deemed to be incorrect and not as prescribed.

In the case of incorrect usage, ASMAssembly SystemsGmbH&Co.KG will not assume liability

for any damage which occurs and will not guarantee the correct and proper function of machine

components.

Prescribed or correct usage includes the observance of all the instructions in the user manual.

The proper and safe operation of the product requires correct transportation, storage, installation

and assembly, plus careful, accurate utilization and servicing.

1.1.3 Incorrect Usage

Failure to use the product as prescribed can result in both danger to life and limb and material

damage. For this reason, non-prescribed usage is prohibited. If the product is not used as pre-

scribed, ASM Assembly Systems GmbH & Co. KG will not accept liability for any damage that may

occur and will not guarantee that the components will work properly and without problems.

Non-prescribed usage of the product includes the following examples:

●

Operation of the product with safety equipment deactivated or removed

●

Use of components that do not meet the permitted specification

1 Introduction

1.1 Module Description

8 User Manual SIPLACE Linear Dipping Unit 2 X 05/2020

●

Use of unauthorized accessories and additional modules

●

Use of the placement machine by unqualified personnel

1.1.4 Requirements and restrictions

●

The LDU 2 X can be used on all placement machines with an X-table.

●

A maximum number of 2 LDU2X can be set up on an X-table.

●

The LDU 2 X can be used with all placement heads.

●

For operating the LDU 2 X, station software version 711.0 or higher and SIPLACE Pro version

15.0 or higher are required.

●

The LDU 2 X can handle component sizes from 0.2mm x 0.2mm up to 42mmx42mm.

When using a placement machine X4i with a WPC (waffle pack changer) the maximum

component size is reduced to 32mmx32mm.

●

The LDU 2 X with Auto Cavity option can handle component sizes from 0.2mmx0.2mm up

to 15mmx25mm.

●

Using the LDU 2 X in the placement process reduces the placement rate of a machine.

●

The LDU 2 X can be operated outside the machine with the help of an SSE (Single Slot

EDIF). In this operation mode some functions, e.g. removing and fitting parts, are not avail-

able.

●

When dipping components, no placement data are generated for the Operator Information

System (OIS).

1.1.5 Technical data

SIPLACE Linear Dipping Unit 2 X

Dimensions (L x W x H) 629mm x 105mm x 202mm

Weight 11kg

Power consumption 24VDC – 30VDC, 2A (60W)

Max. noise emission 61 dB (A)

Temperature range (storage) from -25 °C to +55 °C

Temperature range (operation) from +15 °C to +35 °C

Atmospheric humidity (storage) ≤ 95%

Atmospheric humidity (operation) 30% - 75% (on average not exceeding 45%)

1.1.6 Environmentally-friendly disposal of materials and components

SIPLACE products are manufactured using only materials and parts that can be easily separated

and disposed of in an environmentally-friendly way.

NOTICE

Observe the applicable regulations

The company operating the system has sole responsibility for the proper, environmentally-

friendly disposal of machines, working materials, consumable materials and wear parts.

► Please observe your national statutory provisions for waste disposal and environ-

mental protection.

1.1.7 Electromagnetic compatibility (EMC)

All SIPLACE products are designed and tested for professional use in industrial applications. Elec-

tromagnetic compatibility in terms of the emission of interference cannot be guaranteed in any

other environment.

1 Introduction

1.2 Important notes on this user manual

User Manual SIPLACE Linear Dipping Unit 2 X 05/2020 9

1.1.8 Use of original SIPLACE accessories and spare parts

Only use original spare parts and authorized accessories. The use of other parts will affect safety

and will invalidate the liability for any consequential damage.

1.2 Important notes on this user manual

1.2.1 Contents and filing of this user manual

This user manual contains basic information that must be observed when setting up, operating and

maintaining the device. The service engineers, qualified staff, operators and users plus system

owner must therefore read it before commencing installation and commissioning. The manual must

be kept permanently accessible where the device is used.

In addition, the system owner has to ensure that all members of the staff have fully understood the

contents of the user manual.

1.2.2 Danger notes

WARNING

Danger notes

► A thorough knowledge of the relevant part of this user manual is required before carry-

ing out any work on the LDU.

► All work must be carried out by appropriately trained and qualified personnel.

► All warnings, cautions and hazard notes must be observed.

► Please also read and follow the instructions in the chapter 2 "Operational

safety" [}11] of the user manual.

1.2.3 Manufacturer's/Supplier's liability

We hereby confirm that the contents of this user manual are of a descriptive and explanatory

nature only and do not contain any contractual conditions or guaranties. The liability and obliga-

tions assumed by ASM Assembly Systems GmbH & Co. KG can be found exclusively in the relev-

ant contract agreement concerning the supply of the device described in this manual. This applies

in particular to all statements regarding performance or service life and the agreed liability for faults

or defects. The provisions of the contract regarding the liability for faults or defect are neither exten-

ded nor restricted by any statements in this user manual.

1.2.4 Release history

Document

SIPLACE Linear Dipping Unit 2 X

User manual

Edition Amendments

07/2019 Revision and enhancements

Flux Level Sensor

Auto Cavity option

03/2020 Revision and enhancements

Adjust cavity depth