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SIPLACE WPC4
Service Manual
Edition 10/2009 EN
All names identified by ® are registered trademarks of ASM Assembly Systems GmbH & Co. KG. The remaining trademarks in this publication may be trademarks
whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed t he contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we
cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary connections are included in subsequent
editions.
Copyright © ASM Assembly Systems Technical data subject to change
ASM Assembly Systems GmbH & Co. KG
Rupert-Mayer-Strasse 44
81379 München
Germany
Item no.: 00195346-0302
www.siplace.com Printed by ASM Assembly Systems
Table of contents
Service Manual SIPLACE WPC4
3
Table of contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Notes on this documentation .............................................................................................................. 7
1.2 Document History ................................................................................................................................. 7
1.3 SIPLACE on the World Wide Web (WWW)..........................................................................................7
2 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Conventions for the Use of Safety Instructions................................................................................. 9
2.2 Safety Instructions.............................................................................................................................. 10
2.2.1 Qualified Personnel............................................................................................................................... 10
2.2.2 Safety Instructions for the Power Supply .............................................................................................. 10
2.2.2.1 Safety Instructions for Work on the Cutting Device ............................................................................ 11
2.2.3 Safety Instructions for the Compressed Air Supply .............................................................................. 11
2.2.4 Safety Instructions for Working with Strong Magnetic Fields................................................................11
2.2.5 Correct Usage....................................................................................................................................... 12
2.2.6 Incorrect Usage..................................................................................................................................... 12
2.2.7 Warning labels ...................................................................................................................................... 13
2.2.7.1 Laser note at the 1D PCB barcode reader ......................................................................................... 13
2.2.8 ESD Guidelines..................................................................................................................................... 14
2.2.8.1 Handling ESD Modules....................................................................................................................... 14
2.2.8.2 Measurements and Modifications to ESD Modules ............................................................................14
2.2.8.3 Dispatching ESD Modules .................................................................................................................. 14
3 Replacing Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Safety Instructions.............................................................................................................................. 15
3.2 Overview of Main Assemblies ........................................................................................................... 16
3.3 Drive Unit – Lifting Axis ..................................................................................................................... 17
3.3.1 Preparations.......................................................................................................................................... 17
3.3.2 Replacing the Lifting Axis Drive Motor [03047846-xx] .......................................................................... 18
3.3.3 Replacing the Lifting Axis Toothed Belt [03046971-xx] ........................................................................ 21
3.4 Drive Unit – Feed Axis ........................................................................................................................ 22
3.4.1 Preparations.......................................................................................................................................... 22
3.4.2 Replacing the Feed Axis Drive Motor [03047364-xx]............................................................................ 23
3.4.3 Replacing the Drive Toothed Belt [03047689-xx] ................................................................................. 25
3.4.4 Replacing the Feed Axis Toothed Belt [03047690-xx].......................................................................... 26
3.4.5 Setting the Feed Axis Belt Tension....................................................................................................... 29
3.5 Control Unit and Power Supply Unit ................................................................................................. 30
3.5.1 Control Unit ........................................................................................................................................... 31
3.5.1.1 Instructions for Working with Control Units......................................................................................... 31
3.5.1.2 Replacing the Power Supply Board [03047225-xx] ............................................................................ 32
3.5.1.3 Replacing the Controller Board [03047223-xx] ................................................................................... 33
3.5.1.4 Replacing the Axis Controller Board [03041865-xx] ........................................................................... 33
3.5.1.5 Replacing the Servo Amplifier [03048005-xx]..................................................................................... 34
3.5.1.6 Replacing the Ballast Circuit [00344207-xx] ....................................................................................... 34
3.5.1.7 Replacing the Complete Control Unit [03047226-xx].......................................................................... 35
3.5.1.8 Replacing the Fan [03051368-xx]....................................................................................................... 37
3.5.2 Power Supply Unit ................................................................................................................................ 38
3.5.2.1 Replacing the Protective Contactor Combination (SSK) [00372649-xx]............................................. 38