YG200_YG200L_Mainte_E.pdf - 第2页
General Contents Before using the machin e 1 . S a f e t y i 1 . 1 To e n s u r e s a f e t y i 1 . 2 S a f e t y a l e r t s y m b o l s a n d i n s t r u c t i o n s i i 1 . 2 . 1 S a f e t y a l e r t s y m b o l s a …
General Contents
Before using the machin
e
1. Safety i
1.1 To ensure safety i
1.2 Safety alert symbols and instructions i
i
1.2.1 Safety alert symbols and signal words ii
1.2.2 Basic safety precautions that must be observed iii
1.3 Warning labels v
1.4 Warning label positions
x
2. Warranty xiii
3. About this manual xi
v
4. Maintenance list x
v
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-
1
2. Preparing for maintenance tasks 1-2
2.1
Consumable parts and replaceable parts (during breakdowns)
1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (during breakdowns) 1-4
2.2 Maintenance tools 1-6
2.2.1 Cleaning tools 1-6
2.2.2 Oil filling tools and grease 1-8
2.3 Required tools 1-10
Chapter 2 Daily maintenance items
1. Checking the nozzle 2-1
1.1 Check with software 2-1
1.2 Checking the nozzles visually 2-
3
2. Checking the nozzle leaf springs 2-4
3. Checking the nozzle spring action 2-
5
4. Cleaning the feeder plate 2-
6
5. Cleaning the camera lighting unit 2-
7
Chapter 3 Periodic maintenance item
s
1. Weekly or biweekly inspection 3-1
1.1 Cleaning "Type A" nozzles 3-1
1.2 Cleaning Type F nozzles 3-
3
1.2.1 Removing the FNC nozzle assembly 3-3
1.2.2 Cleaning the FNC nozzle assembly 3-
5
1.2.3 Reassembling the FNC nozzle assembly. 3-10
1.3 Inspecting ball screws and linear guides of each axis 3-13
2. Monthly or bimonthly inspection 3-14
2.1 Cleaning and lubricating a nozzle holder 3-14
2.2 Cleaning and greasing the X, Y, YT and W axis ball screws 3-1
6
2.3
Cleaning and greasing the X, Y, YT and W axis linear guides
3-18
2.4 Inspecting and cleaning the air/mist filters 3-2
0
2.5 Cleaning the camera lens 3-2
2
3. Six-month or one-year inspection 3-23
3.1 Cleaning and replacing the ejector filter 3-23
3.2 Cleaning the spline shaft 3-2
4
3.2.1 Removing the standard nozzles 3-24
3.2.2 Cleaning the spline shaft 3-24
3.2.3 Attaching the nozzle, lubricating and checking negative pressure 3-27
3.3 FNC lock pin 3-29
3.3.1 Removing FNC lock pin 3-29
3.3.2 Cleaning and reassembling the FNC lock pin 3-32
Chapter 4 How to replace consumable parts
1. Nozzle leaf springs 4-1
2. Air joint 4-
2
3. Ejector valves 4-
3
4. Feeder valves 4-
5
5. Conveyor belt 4-
6
6. Head up/down air valves 4-
7
6.1 Replacing the head up/down air valve 4-7
6.2 Replacing the slow-speed valve 4-
8