YG200_YG200L_Mainte_E.pdf - 第64页
3-24 3 Periodic maintenance items 3 . 2 C l e a n i n g t h e s p l i n e s h a f t A l t h o u g h d e p e n d i n g o n t h e a i r s u p p l y c o n d i t i o n s a n d o p e r a t i n g t i m e , d u s t o r g r i m …
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3
Periodic maintenance items
3. Six-month or one-year inspection
3.1 Cleaning and replacing the ejector filter
Although depending on the air supply conditions and operating time, ejectors should be inspected once every
6 months. Use an air blow gun to remove dust buildups when small. We recommend replacing the air filter if
heavy dust deposits are found.
1
e
Press the emergency stop button.
The machine must be in emergency stop to
ensure safety during work.
2
Remove the filter cap.
Remove the cap on the head by turning it
by hand.
53335-F8-00
3
Clean the air filter.
Use tweezers to take the air filter out of the
vacuum ejector. When there is only a little
dust in the filter, use an air blow gun to blow
it away and return the filter to the original
position.
53336-F8-00
4
Replace the air filter as necessary.
If there are heavy dust deposits in the filter
or the filter has discolored, replace with a
new filter.
n
NOTE
As a general guide, filters should be replaced once
every 6 months, although this depends on actual
operating time.
5
Reattach the filter cap.
Screw the filter cap back into the original
position. Do not forget to fit the O-ring inside
the vacuum ejector.
53337-F8-00
Removing the filter cap
Step 2
Filter cap
Cleaning the filter
Step 3
Air blow gun Filter
Inserting the filter
Step 5
Filter fitted into the cap
O-ring
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Periodic maintenance items
3.2 Cleaning the spline shaft
Although depending on the air supply conditions and operating time, dust or grime adheres to the air path of
the spline shaft and may cause component pickup or mounting errors. The inside of the spline shaft should be
cleaned once every 6 months.
3.2.1 Removing the standard nozzles
1
Remove the standard nozzles from
the head.
After checking that the emergency stop
button is pressed, remove the standard
nozzles attached to Heads 1, 3 and 5 of the
"F" type machines by hand or all heads
(Heads 1 to 6) of the "S" type machines.
53338-F8-00
2
Remove the FNC nozzle assemblies
from the head.
By referring to the previous section "1.2.1
Removing the FNC nozzle assembly", remove
all FNC nozzle assemblies from the head.
3.2.2 Cleaning the spline shaft
1
Remove the plug bolts for spline
shaft maintenance.
There are 6 bolts used to plug the cleaning
hole of each spline shaft on the rear side of
the blow valves of the head assembly. Use
the M5 hex wrench to remove all plug bolts
for Heads 1 through 6.
53339-F8-00
2
Prepare the cleaning tool (KV8-
M8860-00X).
1. Pour IPA (isopropyl alcohol) into the
container of the cleaning tool. (Never
pour other solvent into the container.)
2. Slide the stopper on the nozzle tube of
the cleaning tool so it is positioned 110 to
150mm away from the nozzle tip.
3. Place a paper cup or tray under the
spline shaft to be cleaned. (This prevents
IPA from flowing out downwards.)
53340-F8-00
Step 1
Removing the nozzles
Remove the standard nozzles by hand.
Removing the plug bolts
Step 1
Maintenance plug bolt
M5 hex wrench
Adjusting the stopper position
Step 2
Stopper
Nozzle
110 to 150mm
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3
Periodic maintenance items
3
Clean the inside of each spline
shaft.
1. Insert the nozzle of the cleaning tool into
the spline shaft until the stopper on the
nozzle tube makes contact with the top
of the spline shaft.
2. Pour alcohol (IPA) into the spline shaft air
path to clean away dust and grime
53341-F8-00
4
Blow air through the standard
spline air path.
Use the air blow gun and IPA to clean the
spline shaft air path of Heads 1, 3 and 5 of
the "F" type machines or all heads of the "S"
type machines.
1. Connect a 4mm diameter air tube
(200mm long) to the air blow gun
(KU4-M8590-00X) via a joint ($US4).
2. Insert the air tube connected to the air
blow gun into the cleaning hole from the
above, and blow air through the spline
shaft while placing cloth under the lower
end of the spline shaft to prevent the
remaining IPA from splattering.
3. Repeat step 3 to clean the inside of the
spline shaft and then blow air through it
again.
4. Next, fit the air tube connected to the air
blow gun to the tip of the nozzle holder,
and blow air through the spline shaft
from the bottom while lightly placing
cloth over the cleaning hole.
5. Repeat the above process a few times
until the IPA flowing out from the spline
shaft is clean.
53342-F8-00
53343-F8-00
Cleaning the spline shaft
Step 3
Cleaning tool
Air blow through the spline shaft
Step 4-2
Air blow gun F4 air tube
Air blow from bottom
Step 4-4
Place cloth over the cleaning hole
Fit air tube onto the nozzle
holder tip and blow air.