YG200_YG200L_Mainte_E.pdf - 第3页
Chapter 3 Periodic maintenance item s 1 . We e k l y o r b i w e e k l y i n s p e c t i o n 3 - 1 1 . 1 C l e a n i n g " T y p e A " n o z z l e s 3 - 1 1 . 2 C l e a n i n g T y p e F n o z z l e s 3 - 3 1 .…
General Contents
Before using the machin
e
1. Safety i
1.1 To ensure safety i
1.2 Safety alert symbols and instructions i
i
1.2.1 Safety alert symbols and signal words ii
1.2.2 Basic safety precautions that must be observed iii
1.3 Warning labels v
1.4 Warning label positions
x
2. Warranty xiii
3. About this manual xi
v
4. Maintenance list x
v
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-
1
2. Preparing for maintenance tasks 1-2
2.1
Consumable parts and replaceable parts (during breakdowns)
1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (during breakdowns) 1-4
2.2 Maintenance tools 1-6
2.2.1 Cleaning tools 1-6
2.2.2 Oil filling tools and grease 1-8
2.3 Required tools 1-10
Chapter 2 Daily maintenance items
1. Checking the nozzle 2-1
1.1 Check with software 2-1
1.2 Checking the nozzles visually 2-
3
2. Checking the nozzle leaf springs 2-4
3. Checking the nozzle spring action 2-
5
4. Cleaning the feeder plate 2-
6
5. Cleaning the camera lighting unit 2-
7
Chapter 3 Periodic maintenance item
s
1. Weekly or biweekly inspection 3-1
1.1 Cleaning "Type A" nozzles 3-1
1.2 Cleaning Type F nozzles 3-
3
1.2.1 Removing the FNC nozzle assembly 3-3
1.2.2 Cleaning the FNC nozzle assembly 3-
5
1.2.3 Reassembling the FNC nozzle assembly. 3-10
1.3 Inspecting ball screws and linear guides of each axis 3-13
2. Monthly or bimonthly inspection 3-14
2.1 Cleaning and lubricating a nozzle holder 3-14
2.2 Cleaning and greasing the X, Y, YT and W axis ball screws 3-1
6
2.3
Cleaning and greasing the X, Y, YT and W axis linear guides
3-18
2.4 Inspecting and cleaning the air/mist filters 3-2
0
2.5 Cleaning the camera lens 3-2
2
3. Six-month or one-year inspection 3-23
3.1 Cleaning and replacing the ejector filter 3-23
3.2 Cleaning the spline shaft 3-2
4
3.2.1 Removing the standard nozzles 3-24
3.2.2 Cleaning the spline shaft 3-24
3.2.3 Attaching the nozzle, lubricating and checking negative pressure 3-27
3.3 FNC lock pin 3-29
3.3.1 Removing FNC lock pin 3-29
3.3.2 Cleaning and reassembling the FNC lock pin 3-32
Chapter 4 How to replace consumable parts
1. Nozzle leaf springs 4-1
2. Air joint 4-
2
3. Ejector valves 4-
3
4. Feeder valves 4-
5
5. Conveyor belt 4-
6
6. Head up/down air valves 4-
7
6.1 Replacing the head up/down air valve 4-7
6.2 Replacing the slow-speed valve 4-
8
The instruction manual of this machine is written for those who operate
this machine.
Please read this manual carefully for correct operations and pay
special attention to safety precautions.
After reading through this manual, please use this manual as an
occasional reference and keep it within reach.
Before using the machine
Contents
1. Safety i
1.1 To ensure safety i
1.2 Safety alert symbols and instructions ii
1.2.1 Safety alert symbols and signal words ii
1.2.2 Basic safety precautions that must be observed iii
1.3 Warning labels v
1.4 Warning label positions x
2. Warranty xiii
3. About this manual xiv
4. Maintenance list xv