YG200_YG200L_Mainte_E.pdf - 第57页
3-17 3 Periodic maintenance items 5 C h e c k t h e g r e a s i n g . ( X , Y a n d Y T a x e s ) 1 . C l o s e t h e s a f e t y c o v e r a n d c a n c e l e m e r g e n c y s t o p . 2 . Wa r m u p t h e m a c h i n e…
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Periodic maintenance items
2.2 Cleaning and greasing the X, Y, YT and W axis ball screws
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1
Press the emergency stop button.
The machine must be in emergency stop to
ensure safety during work.
2
Clean the ball screws.
1. Move the head (or conveyor table or
rails) to one end of its axis.
Use the handle when moving the head.
2. Wipe away the old grease and dirt from
the ball screw with a lint-free cloth or
paper towel (for clean room use).
3. Move the head (or conveyor table or
rails) to the opposite side of its axis and
wipe the ball screw.
53326-F8-10
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CAUTION
Wipe away thoroughly the old grease in the lead
groove of the ball screw. Also check that no debris and
residue remain in the lead groove.
3
Apply new grease to the ball screw.
1. X, Y and YT axes
Use a grease gun to supply the specified
grease (NSL) through the ball screw
grease nipple.
2. W axis
Apply the specified grease (NSL) by hand
uniformly over the surface and lead
groove of the ball screw.
53327-F8-10
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NOTE
• When greasing, we recommend using a bent type
grease gun nozzle (K48-M3854-00X available as an
option).
• Inject grease into each grease nipple until new
grease comes out.
4
Remove excess grease. (X, Y and YT
axes)
1. Move the head (or conveyor table) to
one end of its axis.
Use the handle when moving the head.
2. Wipe away excess grease from the ball
screw and the nut edge.
3. Move the head (or conveyor table) to
the opposite side of its axis and wipe
away excess grease from the ball screw
and the nut edge.
Cleaning the ball screw
Step 2
Wipe with cleaning paper or cloth.
Step 4
X axis
Y axis
YT axis
Greasing the ball screws
Inject grease into this grease nipple.
Inject grease into this grease nipple.
X-axis ball screw
Grease gun
YT-axis ball screw
Y-axis ball screw
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3
Periodic maintenance items
5
Check the greasing. (X, Y and YT
axes)
1. Close the safety cover and cancel
emergency stop.
2. Warm up the machine for about 8
minutes.
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3. When the machine has stopped, press
the emergency stop button, and wipe
away grease deposits from the ball screw
and the nut edges.
53363-F8-00
6
Check the greasing again. (X, Y and
YT axes)
1. Close the safety cover and cancel
emergency stop.
2. Warm up the machine for about 8
minutes.
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3. When the machine has stopped, press
the emergency stop button, and wipe
away grease deposits from the ball screw
and the nut edges.
c
CAUTION
Repeat the above steps until finally there are no longer any grease deposits. If production is carried out with grease
deposits still left, this may cause flying grease particles that may badly affect production yields.
n
Grease list
For ball screws
No.
Axis
Grease name Grease type
How to grease
1 X, Y and YT axes
NSL
Lithium-based grease
Use a grease gun.
2
W axis NSL
Lithium-based grease
Apply grease by hand.
Wiping away grease
Step 4
Wipe away grease deposits.
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Periodic maintenance items
2.3 Cleaning and greasing the X, Y, YT and W axis linear guides
e
1
Press the emergency stop button.
The machine must be in emergency stop to
ensure safety during work.
2
Clean the linear guides.
1. Move the head (or conveyor table or
rails) to one end of its axis, and wipe
away the old grease and dirt from the
linear guides with a lint-free cloth or
paper towel.
2. Move the head (or conveyor table or
rails) to the opposite side of its axis and
wipe the linear guides.
53328-F8-10
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CAUTION
Wipe away thoroughly the old grease in the grooves of
the linear guide rails.
3
Apply new grease to the guide rails.
1. X, Y1, Y2 and YT axes
Use the grease gun to supply the specified
grease (NSL) to the grease nipples. The
grease nipples are located on the right
and left sides of the X-axis and on the
front and back sides of the Y-axis.
2. W axis
Apply grease (NSL) by hand uniformly
over the surface and groove of the linear
guide rails.
53329-F8-10
4
Remove excess grease.
After moving the head (or conveyor table)
back and forth a few times along their axes,
wipe away excess grease.
5
Check the greasing. (X and Y axes)
1. Close the safety cover and cancel
emergency stop.
2.
Warm up the machine for about 8 minutes.
e
3. When the machine has stopped, press
the emergency stop button, and wipe
away grease deposits from the ball screw
and the nut edges.
6
Check the greasing again. (X and Y
axes)
1. Close the safety cover and cancel
emergency stop.
2.
Warm up the machine for about 8 minutes.
e
3. When the machine has stopped, press
the emergency stop button, and wipe
away grease deposits from the ball screw
and the nut edges.
c
CAUTION
Repeat the above steps until finally there are no longer any grease deposits. If production is carried out with grease
deposits still left, this may cause flying grease particles that may badly affect production yields.
Applying grease to the linear guides
Step 3
X-axis linear
guide rail
Y-axis linear
guide rail
Grease gun
Grease gun
Cleaning the linear guides
Step 2
Guide rail
Cleaning paper or cloth