4OM-1064-001.pdf - 第5页
Tg0249-PM-MM This instruction manual consists of six books (V olumes 1 to 5 and COMPONENT LIBRAR Y). Before operating the machine, please read these books carefully to ensure correct operation. • The contents of V olumes…
Tg0249-PM-MM
Before Use
4. Inquiry
x For detailed information about any transfer, resale, modification of the
machine or the instruction manual, contact our marketing department or
agency.
5. Training
x For training for this machine, contact our marketing department or agency.
6. About Safety Precaution Labels
x The warning indications are classified into the following three types, accord-
ing to the degree of danger. Please be sure of the precautions in the warning
instructions and take due care for safety.
x Identifying Alert Icons
: This symbol mark represents danger or prompts warning.
: This symbol mark represents prohibited operations.
: This symbol mark represents forced operations or instructions.
7. The contents of this manual are subject to change without prior
notice.
This indicates a potentially hazardous situation
which, if not avoided, may result in injury or physi-
cal damage.
CAUTION
DANGER
This indicates an imminently hazardous situation
which, if not avoided, will result in death or seri-
ous injury.
This indicates a potentially hazardous situation
which, if not avoided, could result in death or seri-
ous injury.
WARNING
0304-003 2
Tg0249-PM-MM
This instruction manual consists of six books (Volumes 1 to 5 and COMPONENT
LIBRARY).
Before operating the machine, please read these books carefully to ensure correct
operation.
• The contents of Volumes 1 to 5 are as follows.
Volume 1 : Operation
This volume covers the scope of the machine, the preparatory and
ending procedures of automatic operation.
Volume 2 : Programming
This volume discusses steps in creating, entering and editing various
kinds of data (pattern program data, etc.) required to activate the
machine.
Volume 3 : Troubleshooting
This volume describes the causes of various troubles and recovery
methods.
Volume 4 : Maintenance
This volume covers the steps required for daily maintenance.
Volume 5 : Material
This volume covers the air piping and electrical circuit diagrams, etc.
• The contents of COMPONENT LIBRARY are as follows.
COMPONENT LIBRARY
Creation of Component Library Data, etc.
0004-002 3
How This Manual is Organized
Contents
Page
9910-001 4 Tg0249-PM-MM
Before Use ................................................................................................... 1
How This Manual is Organized .................................................................... 3
Contents ....................................................................................................... 4
Precautionary Measures before Maintenance and Inspection Work ........... 8
Section 1 Periodic Inspections ...................................................... 1- 1
1. Periodic Inspection and Checking ................................................... 1- 2
2. Preparation for Maintenance ........................................................... 1- 3
2.1 Preparation for Cleaning............................................................ 1- 3
2.2 Preparation for Lubrication ........................................................ 1- 3
3. Maintenance Spots (Overall) ........................................................... 1- 6
4. Daily Maintenance ........................................................................... 1- 8
5. Weekly Maintenance ....................................................................... 1-10
6. Monthly Maintenance ...................................................................... 1-13
7. Maintenance
(Every 3 Months after Initial Maintenance in 1 Month) .................... 1-17
8. Maintenance (Every 3 Months) ....................................................... 1-22
9. Maintenance (Every 6 Months) ....................................................... 1-24
10. Lubrication Procedure ................................................................... 1-29
10.1 Placement Head and P.C.B. Positioning Section .................... 1-29
10.2 Traverse Clamp Section .......................................................... 1-29
Section 2 Parts Replacement and Maintenance.........................2- 1
1. List of Consumables and Important Servicing Parts ....................... 2- 2
1.1 List of Consumables .................................................................. 2- 2
1.2 List of Important Servicing Parts ............................................... 2- 3
2. Replacement Procedure of Vacuum Filter ...................................... 2- 4
Section 3 Special Selection Menus .............................................. 3- 1
1. Hierarchical Structure of SPECIAL SEL. Displays .......................... 3- 2
2. SPECIAL SEL. Display .................................................................... 3- 4
3. MANAGEMENT DATA Display ........................................................ 3- 6
3.1 PATTERN PROGRAM MANAGEMENT DATA Display ............. 3- 8
3.2 Component Handling Error Rate Data ...................................... 3-19
3.2.1 Feeder Message Rate ......................................................... 3-20
3.2.2 Nozzle Message Rate ......................................................... 3-23
3.2.3 Nozzle Bypass Rate ............................................................ 3-25
3.3 Management Data (Type 1) ...................................................... 3-27
3.3.1 MACHINE PERFORMANCE DATA ..................................... 3-28
3.3.2 SUB-SYSTEM ERROR COUNTS ....................................... 3-28
3.3.3 Handling Errors Per Feeder Location .................................. 2-29
3.3.4 Head Management Data ..................................................... 3-30
3.3.5 Nozzle Management Data ................................................... 3-32
3.3.6 Component Pick-Up/Component Placement Information ... 3-34
3.3.7 Management Data (Type 1) Clear Mode ............................. 3-36