YSM10_Mainte_E.pdf - 第35页

General Contents Introduction 1. Contents of each chapter i 2. Maintenance list ii Chapter 1 Maintenance 1. Maintaining machine per formance 1-1 1.1 Essential conditions and working environment 1-1 1.2 Importance of peri…

xxxi

Safety instructions

Label position

■ Upper side of control box

Warning/caution labels

Control box

93203-KMG-00

Label positions

Warning/caution labels

sATS15

■ Rack

■ Side of cover

■ Front of cover

93204-KMG-00

General Contents

Introduction

1. Contents of each chapter i

2. Maintenance list ii

Chapter 1 Maintenance

1. Maintaining machine performance 1-1

1.1 Essential conditions and working environment 1-1

1.2 Importance of periodic inspections and cleaning 1-2

1.3 Importance of appropriate humidity management 1-2

2. Preparing for maintenance tasks 1-3

2.1 Consumable parts 1-3

2.1.1 Head unit 1-3

2.1.2 Nozzles 1-5

2.1.3 Main unit / base 1-7

2.2 Replaceable parts 1-9

2.2.1 Head unit 1-9

2.3 Maintenance tools 1-10

2.3.1 Cleaning tools 1-10

2.3.2 Lubricating tools and grease 1-12

2.3.3 Special tools 1-14

2.4 Required tools 1-15

Chapter 2 Daily maintenance items

Before beginning work 2-1

1. Checking the nozzle 2-2

1.1 Checking with software 2-2

1.1.1 Vacuum level when nozzle is open 2-4

1.2 Checking the nozzles visually 2-5

2. Cleaning the feeder plate 2-6

Chapter 3 Periodic maintenance items

1. Weekly inspection 3-1

1.1 Nozzle inspection 3-1

1.1.1 Nozzle buffing area inspection 3-1

1.1.2 Checking the nozzle leaf spring 3-2

EMKMG-209-0110

1.2 Nozzle cleaning 3-3

1.2.1 Cleaning and lubricating the nozzle buffing area 3-3

1.2.2 Cleaning the nozzle air path 3-4

1.2.3 Cleaning the nozzle tip 3-4

1.2.4 ANC nozzle attaching / detaching tool 3-5

1.3 Recognition unit 3-8

1.3.1 Cleaning the multi-camera lighting's protective glass 3-8

2. Monthly inspection 3-9

2.1 X-axis 3-10

2.1.1 Cleaning and lubricating the X-axis ball screw 3-10

2.1.2 Cleaning and lubricating the X-axis guide 3-12

2.2 Y-axis 3-13

2.2.1 Cleaning and lubricating the Y-axis ball screw 3-13

2.2.2 Cleaning and lubricating the Y-axis guide 3-15

2.3 Conveyor 3-16

2.3.1 Checking the conveyor sensor condition and operation 3-16

3. Three-month inspection 3-18

3.1 Head unit 3-18

3.1.1 Cleaning and replacing the air filter 3-18

3.2 PU-axis 3-19

3.2.1 Cleaning and lubricating the PU-axis ball screw and guide 3-19

3.3 Base 3-21

3.3.1 Cleaning the air intake filter for machine front side 3-21

3.3.2 Cleaning the Machine rear side filter 3-23

4. Six-month inspection 3-24

4.1 Recognition unit 3-24

4.1.1 Cleaning the fiducial camera 3-24

4.1.2 Cleaning the multi-camera lighting unit 3-25

4.1.3 Cleaning the scan camera 3-26

4.2 Base 3-27

4.2.1 Cleaning the Control box filter 3-27

5. One-year inspection 3-29

5.1. Head unit 3-29

5.1.1 Cleaning the spline shaft 3-29

5.2 Conveyor 3-31

5.2.1 Inspecting conveyor belt and cleaning guides and pulleys 3-31

5.3 W-axis 3-35

5.3.1 Cleaning and lubricating W-axis ball screw and hexagon spline 3-35

5.3.2 Cleaning and lubricating the W-axis guide 3-37

5.4 Base 3-39

5.4.1 Cleaning the air/mist filter and cup 3-39

6. Two-year inspection 3-41

6.1 Head unit 3-41

6.1.1 Replacing the ejector bit 3-41