YSM10_Mainte_E.pdf - 第41页
ii Introduction 2. Maintenance list n Maintenance list T he following maintenance procedure codes are used: S: Inspection C: Cleaning L: Lubrication E: Replacement ( ): Procedure required only when a problem exists n NOT…
i
Introduction
1. Contents of each chapter
This manual is comprised of the following chapters.
Chapter 1 Maintenance
Describes operating conditions and environments necessary to maintain the machine performance, and the importance
of the daily check work and cleaning work. Setups to make before starting maintenance work, consumable parts and
maintenance tools as well as the necessary tools are also described.
Chapter 2 Daily maintenance items
Making checks and cleaning the machine are essential daily maintenance tasks for maintaining equipment performance.
Performing these tasks prevents unforeseen trouble and allows using the machine in an optimum state.
Chapter 3 Periodic maintenance items
Describes maintenance tasks that should be performed periodically to maintain equipment performance. According to
the contents of the maintenance items, recommended maintenance intervals are available, such as "weekly", "monthly",
"3-month", "6-month", "1-year" and "2-year".
Chapter 4
Maintenance of options
Describes the maintenance work of YSM10 main unit options (sATS15, ionizer, UPS and nozzle station).
Chapter 5
Lubrication Points & Schedule
Provides information regarding the lubrication points, lubrication tools, and the lubrication schedule for the axes
described in section 3 "Periodic Inspections".
Chapter 6 How to replace consumable parts
Describes how to replace the consumable parts, such as nozzle leaf springs or the replacement parts, such as valves.
w
WARNING
ALWAYS THOROUGHLY READ “SAFETY INSTRUCTIONS” STATED AT THE BEGINNING OF THIS DOCUMENT BEFORE STARTING
THE MAINTENANCE WORK.
ii
Introduction
2. Maintenance list
n
Maintenance list
The following maintenance procedure codes are used:
S: Inspection C: Cleaning L: Lubrication E: Replacement
( ): Procedure required only when a problem exists
n
NOTE
Example) "C(E)" is indicated in the "3 Mon." field of [All heads] - [Valve] - [Filter] in the list shown below. This means that
the filter needs to be cleaned at intervals of 3 months. If contaminants cannot be removed, replace the filter with a
new one.
Section Unit name Check item Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Head unit
Nozzle
Nozzle tip SC(E)
Air path SC
Spring action SCL
Leaf spring
Nozzle mounting
status
S(E)
Valve
Filter C(E)
Ejector bit E
Spline shaft Inside (air path) C
X-Y axes
X-axis
Ball screw CL
Guide CL
Y-axis
Ball screw CL
Guide CL
Conveyor
Board transport
unit
Sensor status
check
SC
Conveyor belt SC(E)
PU-axis
Ball screw CL
Ball guide CL
W-axis
Ball screw CL
Guide CL
Hexagon spline CL
Recognition
units
Fiducial camera Camera lighting C
Multi-camera
Protective glass SC
Camera lighting C
Scan camera Camera lighting C
Base and
other units
Feeder plate Plate SC
Machine front
cover
Air intake fan
filter
C(E)
Machine rear
cover
Air intake fan
filter
C(E)
Control box
Air intake fan
filter
C(E)
Air/mist filter Filter C(E)
iii
Introduction
n
Option : Maintenance list
S: Inspection C: Cleaning L: Lubrication E: Replacement
( ): Procedure required only when a problem exists
Section Unit name Check item Daily Weekly Monthly 3 Mon. 6 Mon. 1 Year 2 Years 3 Years
Main unit
options
Ionizer Discharge needle C E
UPS Battery E
Nozzle station Sensor status SC
sATS15
Pallet
Pallet condition S(E)
Set condition S
Rack
Rack / Guide
condition
SC
Sensor area Sensor condition S
AZ-axis
Ball screw CL
Ball guide CL
AH-axis Guide CL