YSM10_Mainte_E.pdf - 第65页

2-6 2 Daily maintenance items 2. Cleaning the feeder plate If any chip or foreign object falls onto the feeder plate, it may be caught in when setting the feeder , causing the pickup position to deviate. Therefore it is …

2-5

Daily maintenance items

1.2 Checking the nozzles visually

To visually check nozzles, remove each nozzle from the head or from the nozzle station.

NOTE

As for a simple method, check the nozzle attached to the head with a mirror or similar tool.

Points to check the removed nozzles

Check the removed nozzles with a magnifying glass or similar tool.

If any solder or contaminant sticks to the nozzle tip or nozzle hole, clean the nozzle.

Nozzle tip

Solder is adhering to

nozzle hole.

Solder is adhering to

nozzle tip (flat surface).

Nozzle hole

Checking the nozzle condition

Fail: Nozzle is clogged. Fail: Shiny material is on tip.

Normal condition

53200-KMG-00

CAUTION

If the above check reveals a clogged or dirty nozzle, clean the nozzle hole or nozzle tip by referring to section "1.2

Nozzle cleaning" in Chapter 3.

Checking nozzles by removing them from the head

1. Move the head to a position where the nozzles can be easily removed, then remove each nozzle by hand.

2. After checking and cleaning the nozzle, reattach the nozzle to the head while making sure the head position and the

nozzle's orientation are correct.

Checking nozzles by removing them from the nozzle station

1. Return all nozzles in the nozzle station.

2. On the [Unit] - [Head] tab screen, press the [Nozzle Stn Shutter] button to allow the nozzles to be removed from the

nozzle station, then remove each nozzle by hand.

3. Check and clean the nozzle.

4. Return the nozzle back at the nozzle station and press the [Nozzle Stn Shutter] button again.

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Daily maintenance items

2. Cleaning the feeder plate

If any chip or foreign object falls onto the feeder plate, it may be caught in when setting the feeder, causing

the pickup position to deviate. Therefore it is recommended to inspect and clean portions around the feeder

plate periodically.

Cleaning with vacuum cleaner

Suck up fine particle dust with a household vacuum cleaner.

Cleaning with vacuum assembly

1. Connect the hose of the optional vacuum assembly (KHY-M88V0-A0X) and the air connectors on the left and right of

the feeder bank.

2. Suck up fine particle dust with the vacuum assembly.

Cleaning with feeder plate cleaning brush

Sweep out the dust with the feeder plate cleaning brush supplied with the machine in the arrow directions shown in the

figure below. Sweep the dust into a dustpan etc and dispose of it.

Connecting the vacuum assembly

Hose of vacuum assembly

Air connector

53201-KMG-00

Cleaning the feeder plate

Cleaning with vacuum cleaner (Vacuum assembly) Cleaning with cleaning brush

Sweep the dust into a dustpan etc.

Cleaning brush

53202-KMG-00

Chapter 3 Periodic maintenance items

Contents

1. Weekly inspection 3-1

1.1 Nozzle inspection 3-1

1.1.1 Nozzle buffing area inspection 3-1

1.1.2 Checking the nozzle leaf spring 3-2

1.2 Nozzle cleaning 3-3

1.2.1 Cleaning and lubricating the nozzle buffing area 3-3

1.2.2 Cleaning the nozzle air path 3-4

1.2.3 Cleaning the nozzle tip 3-4

1.2.4 ANC nozzle attaching / detaching tool 3-5

1.3 Recognition unit 3-8

1.3.1 Cleaning the multi-camera lighting's protective glass 3-8

2. Monthly inspection 3-9

2.1 X-axis 3-10

2.1.1 Cleaning and lubricating the X-axis ball screw 3-10

2.1.2 Cleaning and lubricating the X-axis guide 3-12

2.2 Y-axis 3-13

2.2.1 Cleaning and lubricating the Y-axis ball screw 3-13

2.2.2 Cleaning and lubricating the Y-axis guide 3-15

2.3 Conveyor 3-16

2.3.1 Checking the conveyor sensor condition and operation 3-16

3. Three-month inspection 3-18

3.1 Head unit 3-18

3.1.1 Cleaning and replacing the air filter 3-18

3.2 PU-axis 3-19

3.2.1 Cleaning and lubricating the PU-axis ball screw and guide 3-19

3.3 Base 3-21

3.3.1 Cleaning the air intake filter for machine front side 3-21

3.3.2 Cleaning the Machine rear side filter 3-23

4. Six-month inspection 3-24

4.1 Recognition unit 3-24

4.1.1 Cleaning the fiducial camera 3-24

4.1.2 Cleaning the multi-camera lighting unit 3-25

4.1.3 Cleaning the scan camera 3-26

4.2 Base 3-27

4.2.1 Cleaning the Control box filter 3-27