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3 Service Manual SIPLACE TwinStar (Twin, Twin HF, Twin VHF) 07/2020 Contents: Contents: 1 Introduction .. 5 1.1 Safety instructions .. 5 1.1.1 Conventions for the use of safety instructions and symbols .. 5 1.1.2 S…

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ASM Assembly Systems GmbH & Co. KG
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Item no.: 00197469-02
www.asm-smt.com Printed by ASM Assembly Systems
3Service Manual SIPLACE TwinStar (Twin, Twin HF, Twin VHF) 07/2020
Contents:
Contents:
1 Introduction.. 5
1.1 Safety instructions.. 5
1.1.1 Conventions for the use of safety instructions and symbols.. 5
1.1.2 Safety instructions on hazardous materials.. 5
1.2 Other instructions.. 6
1.2.1 Environmentally-friendly disposal of materials and components.. 6
1.2.2 Use of original accessories and spare parts.. 6
1.2.3 Information about this service manual.. 6
1.2.4 ESD guidelines.. 6
1.2.4.1 What does ESD mean?.. 6
1.2.4.2 Important measures to protect against static charging.. 6
1.2.4.3 Handling ESD modules.. 7
1.2.4.4 Measurements and modifications to ESD modules.. 7
1.2.4.5 Dispatching ESD modules.. 7
1.2.5 Validity of Document.. 7
1.2.6 Release History.. 7
1.2.7 SIPLACE on the World Wide Web (WWW).. 8
1.3 Staff qualifications and training.. 8
1.4 Abbreviations.. 8
1.5 Tools required, measuring equipment and materials.. 9
2 Overview of the modules.. 13
2.1 SIPLACE Twin / Twin HF.. 14
2.1.1 Overview of parts for Twin / Twin HF.. 14
2.2 SIPLACE Twin VHF.. 15
2.2.1 Overview of parts for Twin VHF.. 15
3 Return unit.. 17
3.1 Replacing the return unit buffer.. 17
3.2 Replacing the Z axis return unit.. 19
3.2.1 Return unit on the Twin VHF.. 19
3.2.2 Return unit on the Twin/Twin HF.. 21
3.3 Replacing the hose and flat ribbon guide (Twin HF only).. 23
4 Pneumatic and pressure control valve (PRV).. 25
4.1 Replacing the air filter.. 25
4.2 Replacing the pressure control valve (PRV).. 27
4.3 Calibrating the digital PRV.. 31
4.3.1 Zero point calibration of the pressure control valve.. 31
4.3.2 Calibrating the Closed Vacuum.. 32
4.3.3 Checking the Pressure Tightness of the Vacuum System.. 34
4.3.4 Checking the Air Blast.. 35
4.4 Replace hoses.. 36
4.4.1 Replacing the silicone hose 4.5x2.5x26.. 37
4.4.1.1 Replacement of elbow version 1.. 38
4.4.1.2 Replacement of elbow version 2.. 40
4.4.1.3 Dismantling the pipe clamp for version 2.. 41
4.5 Replacing the vacuum distributor (Twin VHF only).. 42
4 Service Manual SIPLACE TwinStar (Twin, Twin HF, Twin VHF) 07/2020
Contents:
4.6 Replacing the sleeve with ball fixing/seal.. 43
4.7 Replacing the pneumatic rotary supply.. 47
4.8 Replacing the force measuring unit and the trick and feather unit.. 51
4.8.1 Parts.. 51
4.8.2 Removal.. 52
4.8.3 Assembly.. 58
4.8.4 Setting the force measuring unit.. 62
5 Boards and cables.. 65
5.1 Replacing the head main board.. 65
5.1.1 Head main board C600.. 69
5.2 Transferring the head specific data.. 72
5.2.1 Transmitting the head-specific data (from SW601).. 72
5.2.2 Transferring the head specific data (from SW701).. 73
5.3 Replacing the board with cable (Twin HF only).. 74
5.4 Replacing the flat ribbon holder, Twin VHF (Twin VHF only).. 75
5.5 Replacing the control cable.. 76
5.6 Replacing the connector clamping piece.. 79
5.7 Replacing the strain relief for the Z encoder Twin.. 80
6 Parameter and Calibrations.. 81
6.1 Parameters and calibrations SW7xx.x.. 81
6.2 Parameters and calibrations SW6xx.x.. 81
6.2.1 Overview: Calibration Steps and Parameters.. 81
6.2.2 Parameters for TwinHead.. 82
6.2.3 Calibrating the D axis.. 84
6.2.3.1 Manual calculation of the D axis zero point correction.. 85
6.2.4 Calibrating the head height.. 85
6.2.5 Calibration of vacuum generator on the TwinHead.. 86
6.2.5.1 Zero point calibration of vacuum generator.. 86
6.2.5.2 Checking the zero calibration.. 87
6.2.5.3 Calibrating the closed vacuum.. 87
6.2.5.4 Checking the pressure tightness of the vacuum system.. 88
6.2.5.5 Checking the air blast.. 88
6.2.6 Calibrating the TwinHead.. 89
6.2.6.1 Mechanical adjustment of the Z axis read unit.. 89