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1 Introduction, technical data User Manual SIPLACE S -25 HM 1.5 Description of t he machine Software Vers ion SR.503.xx 04/2002 US E dition 22 1.5.3 T echnical dat a - m achine overvi ew 1 * The SIPLACE S-25 HM can be eq…

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User Manual SIPLACE S-25 HM 1 Introduction, technical data
Software Version SR.503.xx 04/2002 US Edition 1.5 Description of the machine
21
The concept behind the automatic placement system 1
– with its stationary feeder modules,
– PCBs that do not move during placement
– and positionable placement heads
has a number of significant benefits: 1
– For example, the flexible 6/12-segment Collect&Place heads combined with automatic nozzle
changers enable the nozzle configuration to be changed temporarily and automatically
adapted to receive different component sizes. You can also optimize the traversing paths and
the placement sequence.
– With stationary feeder modules, even the tiniest components are picked up reliably.
– The components cannot slip on the PCB during placement (as is often the case with moving
PCBs) since the PCB does not move.
– Sophisticated optical centering systems (vision modules) for components and PCBs also en-
sure high component positioning accuracy.
– Components can be topped up and tapes can be spliced without stopping the machine.
– Prepared component tables enable the placement system to be retooled without long stop-
pages.
1.5.2 Head Modularity concept (HM)
The abbreviation HM in the designation of the SIPLACE S-25 HM placement system stands for
Head Modularity. 1
This concept allows any combination of 6-nozzle and 12-nozzle Collect&Place heads to be used
on the placement system. A simple head change procedure will enable the system to be quickly
adapted to the requirements of individual placement jobs. 1
1 Introduction, technical data User Manual SIPLACE S-25 HM
1.5 Description of the machine Software Version SR.503.xx 04/2002 US Edition
22
1.5.3 Technical data - machine overview
1
* The SIPLACE S-25 HM can be equipped to place 0201 components.
0201 retrofit packages are available for this purpose.
Procedure Collect&Place
Range of components *
12-segment Collect&Place head
6-segment Collect&Place head
with standard vision module
from 0201 to PLCC44
from 0603 to 32mm x 32mm
Max. placement rate for:
two 6-segment Collect&Place heads
two 12-segment Collect&Place heads
one 6-segment and one 12-segment
Collect&Place head
17,000 components/h
25,000 components/h
18,000 components/h
6-segment Collect&Place head
Angular accuracy
Placement accuracy
± 0.40°/ 4
σ
± 80µm / 4 σ
12-segment Collect&Place head
Angular accuracy
Placement accuracy
± 0.70°/ 4
σ
90µm / 4 σ
PCB format
Single conveyor system (length x width)
Dual conveyor system (length x width)
50 mm x 50 mm to 508 mm x 460 mm
(2" x 2" to 20" x 18")
Long-board option: length up to 610 mm (24")
50 mm x 50 mm to 508 mm x 216 mm
(2" x 2" to 20" x 8.5")
Long-board option: length up to 610 mm (24")
PCB transport height 830mm ± 15mm (standard)
900mm ± 15mm (option)
930mm ± 15mm (option)
950mm ± 15mm (SMEMA option)
Fixed conveyor edge Right (standard), left (optional)
Type of interface Siemens (standard), (SMEMA optional)
Feeder capacity 40 locations for feeders
Component supply
Types of feeder
Component changeover table, MTC (matrix-tray
changer), manual trays (see chapter 4)
Component tapes, stick magazines, bulk-cases,
surftapes (see chapter 4)
Operating system Microsoft Windows NT / RMOS
Connection Inline or stand alone
Space required 4 m² / module
User Manual SIPLACE S-25 HM 1 Introduction, technical data
Software Version SR.503.xx 04/2002 US Edition 1.6 The line concept
23
1.6 The line concept
1.6.1 Overview
The placement system can be linked to input and output stations, screen printing systems, sol-
dering ovens and other automatic placement systems from the SIPLACE range (HS-5x, S-20,
F4, F5, and the SIPLACE G glue application station). All SIPLACE modules are supplied with the
necessary data by the UNIX line computer. The placement system can also be linked to a higher
level data processing system through the use of suitable interfaces.
1.6.2 Technical data – line concept
1
*) SIPLACE HS-5x, SIPLACE S-23 HM, SIPLACE S-25 HM
with 12-segment Collect&Place head 1
**) SIPLACE 80 S-20, SIPLACE 80 F
4
with 12-segment Collect&Place head 1
***) SIPLACE S-25 HM
with 6-segment Collect&Place head
****) SIPLACE 80 F
4
/F
5
/F
5
HM 1
System SIPLACE placement lines
Modules SIPLACE HS-5x / SIPLACE 80 S-20 / SIPLACE S-23 HM
SIPLACE 80 F
4
/ SIPLACE F
5
/ SIPLACE F
5
HM,
SIPLACE S-25 HM
Peripherals Input/output stations
Screen printers
Soldering ovens
Inspection stations, etc.
Component range from 0201 */ 0402 ** to 32 mm x 32 mm *** or
from 0201 */ 0402 ** to 55 mm x 55 mm ****
PCB conveyor Automatic width adjustment
PCB format
(length x width)
50 mm x 50 mm to 508 mm x 460 mm
(2" x 2" to 20" to 18")
Placement rate Depends on how the modules are connected to one another
Space required 4 m² / SIPLACE S/F module
7.5 m² / SIPLACE HS-5x module