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2 Operational Safety User Manual S IPLACE S-25 H M 2.2 Safety equipment S oftware Version SR.503.xx 04/2002 US Edition 84 2.2.3.2 St atus messages and the action req uired The foll owing dis plays may appear i n placem e…

User Manual SIPLACE S-25 HM 2 Operational Safety

Software Version SR.503.xx 04/2002 US Edition 2.2 Safety equipment

(12) Protective cover switch (left, 00321416-xx)

(13) Main power switch

(14) Protective contactor combination K1

(15) Protective contactor combination K2

(16) Compressed air unit

2.2.3.1 Functional description

EMERGENCY STOP mushroom-head push-button 2

When the emergency stop mushroom-head push-button is pressed (item 3 or item 4. in

Fig. 2.2 - 4), the motor voltage to the gantry axes is switched off. The gantry axes are no longer

powered, and thus are not dangerous. 2

PLEASE NOTE

Placement is interrupted and can then either be continued or cancelled once the system is working

correctly again. 2

Protective cover switch 2

If one of the protective covers is opened (see item 9, 10, 11 or 12 in Fig. 2.2 - 4), the gantry axes

will stop immediately. They are no longer powered, and thus are not dangerous. 2

Key switch 2

If the key switch (item 8 in Fig. 2.2 - 4) is closed (position I), the star can still be paced at low speed

while the protective covers are open. The gantry axes are no longer powered, and thus are not

dangerous. 2

PLEASE NOTE

The key switch remains open for normal mode, i.e. in the 0 position. 2

WARNING

The protective covers must only be opened, with the key switch closed (position I), by appropri-

ately qualified and trained personnel. 2

2 Operational Safety User Manual SIPLACE S-25 HM

2.2 Safety equipment Software Version SR.503.xx 04/2002 US Edition

2.2.3.2 Status messages and the action required

The following displays may appear in placement mode. If they appear, carry out the action spec-

ified in the third column. 2

2.2.4 Safety circuits

The SIPLACE S-23 HM automatic placement system has two separate safety circuits which are

monitored by protective contactor combinations K1 and K2. Both protective contactor combina-

tions are incorporated into the power supply (see item 14 and 15 in Fig. 2.2 - 4). 2

DANGER

Automatic placement systems from the SIPLACE family are powered with 3x400VAC (3 x 208

VAC U.S.A. version) ± 5 %, 50/60Hz mains voltage.

This means that parts of the system carry potentially fatal voltages - even when switched off at the

main switch. Death, serious injury or considerable damage may result if these automatic place-

ment systems are handled incorrectly.

Always follow the applicable accident prevention and DIN regulations (particularly EN 60204,

part 1) and the applicable regulations in your own country.

The guard over the power supply must ONLY be opened by appropriately qualified and trained

personnel. 2

Status Display on screen Action required

EMERGENCY STOP

mushroom-head push-

button pressed

Emergency stop pressed ...

Machine stopped. Release

button

Release the pressed emergency

stop button (item 3 or 4 in Fig.

2.2 - 4)

Press start button Press the white start button (item 2

or 5 in Fig. 2.2 - 4)

Protective cover open Close the cover Close the protective cover (item 9,

10, 11 or 12 in Fig. 2.2 - 4)

Press start button Press the white start button (item 2

or 5 in Fig. 2.2 - 4)

Tab. 2.2 - 1 Screen display when the emergency stop mushroom-head push-button is pressed

or the protective cover is open

User Manual SIPLACE S-25 HM 2 Operational Safety

Software Version SR.503.xx 04/2002 US Edition 2.2 Safety equipment

Protective contactor combinations K1 and K2 monitor the following circuits:

K1: Emergency stop circuit, safety circuits for the component tables or wafflepack changer,

protective cover switch and the enable software signal

K2: Emergency stop circuit, K1 protective contactor combination, software enable signal and

key switch

K1 or K2 is triggered if any of these functions fail. The mains voltage to the heavy current trans-

former that supplies the gantry axis motors will be interrupted. The voltage to the star-type motor

for the Collect&Place head is reduced from 70V to 10V. The DP and DR axes of the placement

heads continue to be supplied with 30V. The next diagram illustrates the various statuses of K1

and K2 and their effects on the axes and the PCB conveyor components.