YSM40 Mainte_E.pdf - 第58页

Chapter 2 Daily maintenance items Contents    1   1 How to use the nozzle lubrication tool 2- 3 1. Checking the nozzle 2- 4 1.1 Check with s…

1-18

Maintenance

2.5 Required tools

Preparethefollowingtoolsanditemsnecessaryformaintenance.

Tool list

: Supplied with machine, : Options

Name Description Remarks

Phillips screwdriver Large, small D-2

Slotted (ﬂat-blade) screwdriver Large, small

Phillips precision screwdriver

#0, #1 (Used to replace nozzle leaf springs and air

valves.)

Hex wrench set 1 set HEX, WRENCH SET

Grease gun Used to supply grease

AIr blow tool Used for cleaning

Ultrasonic cleaner Used to clean nozzle or rotary.

Nozzle bufﬁng lube supply syringe Used to supply turbine oil (VG32).

Nozzle cleaning wire Used to clean nozzle holes and spline holes.

Vacuum ASSY Used to clean feeder plate surface, etc.

Other tool list

: Supplied with machine, : Options

Name Description

Grease (lithium-based grease: NSL) Used to lubricate X, Y and W axes.

Grease

(low dust-generation lithium grease

：

LG2)

Used to lubricate HS head.

Turbine oil (VG32) Used as the nozzle buffing lubricant.

Cleaning paper Use lint-free cleaning paper or cloth that does not leave dust or residue.

Square bandage Used to prevent parts from being lost or contaminated. (2 sheets)

Cleaning alcohol Use IPA (isopropyl alcohol) or ethanol.

Paper cup or tray Used for cleaning spline shaft.

Cotton swab stick Used to clean camera lens, half mirror and lighting unit.

Lens cleaner Used to clean camera lens and lighting unit.

Lens blower brush Used to clean camera lens and lighting unit.

Cleaning kit Used for cleaning spline shaft.

Rotary head attach/detach tool Used when cleaning the rotary unit.

Nozzle attach/detach tool for HS head Used when cleaning the HS head nozzles and shafts.

Nozzle cleaner for HS head Used for cleaning the HS head nozzle tips.

Nozzle lubrication tool Use lint-free cleaning paper or cloth that does not leave dust or residue.

ANC nozzle attach/detach tool for HS head

Used to attach or detach the ANC nozzle when cleaning the HS head nozzles.

ANC nozzle attach/detach tool for MU head

Used to attach or detach the ANC nozzle when cleaning the MU head nozzles.

Nozzle leaf spring mount tool for HS head Used to replace the HS head nozzle leaf spring.

Safety goggles and mask

Name Description

Dust-proof goggles

Always wear these goggles and mask when using an air blow tool or IPA.

Dust-proof mask

Chapter 2 Daily maintenance items

Contents

  1

 1

How to use the nozzle lubrication tool 2-3

1. Checking the nozzle 2-4

1.1 Check with software 2-4

1.1.1 Vacuum level when nozzle is open 2-6

1.2 Checking the nozzles visually 2-7

Cleaning and greasing the feeder exchange carriage

2-8

2.1 Cleaning the feeder plate 2-8

  8

2-1

Daily maintenance items

Before beginning work

In most cases, maintenance should be performed with the main power turned off.

However, some maintenance tasks are performed under emergency stop conditions with the power turned on.

In such cases, ensure adequate safety and press the emergency stop before beginning the maintenance.

The power is turned on during maintenance where any servo-axis must be operated or machine operation

checked. In this case, also ensure adequate safety before beginning the maintenance.

When operating the machine, make sure the following conditions are met.

Operating conditions

1.Supplyairpressureiskeptatcorrectpressure.

2.Allsafetycoversareclosed.

3.Whenthemachineisequippedwithexchangecarriages,allexchangecarriagesareclamped.

4.Nozzlesandotherunitsareattachedinplace.

How to use the nozzle attach/detach tool for HS head

Usingthenozzleattach/detachtoolforHShead(hereaftercalledthe“tool”)allowsyoutoattach8nozzlesto

theHSheadordetachthematatime.Thistoolisusefulformaintenanceworkwhenthemachineisnot

equippedwithanozzlestation.

Clamp is closed

Nozzle

Clamp is open Top view of tool

Nozzle set position marking

Nozzle attach/detach tool

Marking to check nozzles

during attach/detach

(Heads H5, H13, H21)

53207-N5-00

Nozzle set position vs. head No.

Nozzle set position

marking No.

1 2 3 4 5 6 7 8

Head No.

1 2 3 4 5 6 7 8

10 11 12 13 14 15 16

17 18 19 20 21 22 23