YSM40 Mainte_E.pdf - 第6页

iv Safety instructions 1.8 Keeping hands away from moving par ts Duringuseofthismachine,thecustomer’ sequipmentandoperatingconditionsmightallowtheoper ator’ s handstocomeintocontactwithmovingparts. …

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iii
Safety instructions
1.3 Restrictions on machine use
1.3.1 Defining the operator and service personnel
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Operator:
Theoperatorissomeonewhohasbeentrainedbyusinmachineoperation,hasathoroughknowledgeofthemachine
operationmanualanddemonstratesadequateknowledgeofmachineoperationandsafety.
Maintasksoftheoperatorincludepre-operationchecks,operation(componentmounting)andmakingsetups
(changeovers).Themachineisonlyusedinnormaloperatingmode.
Service personnel:
Theservicepersonnelarethosetrainedbyusinmachinemaintenanceaswellassafetyinstructionanddemonstratea
thoroughknowledgeofsafehandlingofthemachineaccordingtothetypeandlocationofmachineoperation.Theymust
alsounderstandhazardoussectionsofthemachineandresidualrisks.
Maintasksoftheservicepersonnelincludemachinemaintenance,repair,adjustmentandmanagementofthesystem.
Theservicepersonnelmaymakechangestothemachinesettingsandoperationinfactoryadjustmentmode.
1.3.2 Restricting machine operation with passwords
Machineoperatinglevelsusablebytheoperatorandservicepersonnel(mentionedabove)mustberestricted
bypassword.Thispreventstheoperatorandservicepersonnelfromusingthemachineatahigherlevelthan
allowed.
1.4 Cautions during machine operation
• Always make pre-operation checks before turning on the main power switch.
• Do not use an air blow tool when cleaning the machine. (Airborne dust will badly affect machine operation.)
• Stop all machine operation before cleaning around the machine.
• Do not turn off the compressed air during operation.
• Always make periodic inspections to prevent unexpected machine breakdowns.
• Allow only properly trained, experienced workers to perform repair and adjustment.
1.5 Cautions during power outages
Ifapoweroutage(blackout)occursduringautomaticmachineoperation,alwaysturnthemainpowerswitch
offtopreventfaultyoperationandequipmentdamageafterpowerhasbeenrestored.Removeitemssuchas
boardsthatremaininsidethemachine.
1.6 Cautions regarding ferromagnetic fields
SomeYGseriesmachinescontainpartsgeneratingstrongmagneticfieldswhichmaycausebodilyinjury,death,
ordevicemalfunction.Alwayscomplywiththefollowinginstructions.
• Persons wearing electronic medical devices such as hearing aids and/or cardiac pacemakers must keep away
from the linear motor.
• Persons wearing ID cards, purses, and/or wristwatches must keep away from the linear motor.
• Do not attempt to disassemble the linear motor (including surrounding covers).
• Do not bring tools close to the linear motor.
• Do not bring tools close to the magnetic scale.
• Do not put magnetic materials or objects close to the linear motor.
• Do not touch a portion close to the linear motor during operation or immediately after the operation has been
finished since such part is hot.
1.7 Handling the internal tape cutter
•Neversupplyelectricalpowerandcompressedairtothemachinewhilethecoversforthetapecutterareremoved.
•TapecuttermaintenancetasksmustbeperformedbyYAMAHAservicepersonnel.
iv
Safety instructions
1.8 Keeping hands away from moving parts
Duringuseofthismachine,thecustomer’sequipmentandoperatingconditionsmightallowtheoperator’s
handstocomeintocontactwithmovingparts.
Usethefollowingsafetymeasureoptionstoavoidpossibledangerwhereopeningsorgapsarefoundonthe
machine.
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Dummy feeder
Usedummyfeedersassafetymeasurestofillagapbetweentapefeeders.Installdummyfeedersonthefeederplatethe
samewayasnormalfeedersinordertopreventhandsfromentering.
Prevention of hand entry
Dummy feeder
Dummy feeder (8mm-size)
Dummy feeder (Wide-size)
Clamp lever
91203-L0-20
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machine has a structure that does not allow installing or removing a dummy feeder when the machine is in operation.

to attempt it.
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One-stop cover (for machines (except for YSM40) with batch change carrier specs.)
Ifnotusingafeederexchangecarriageinthemachinethatistobeusedwithfeederexchangecarriages,installa
one-stopcoverinthepositionwhereafeederexchangecarriageistobeinstalled.
Prevention of hand entry
One-stop cover
One-stop cover
91204-L0-10
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NOTE
One-stop covers cannot be installed or removed during operation. The machine must be in a stopped state because
the section where a feeder exchange carriage is to be installed will move up and down for the installation or removal
of the feeder exchange carriage.
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Safety instructions
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Muzzle plate
Usetheseplatesasasafetymeasurefortheboardconveyorentranceandexitopenings.Eachplateismovable,soadjust
themountingpositiontomatchtheboardstobeproduced.
Muzzle plate
Upper muzzle plate
Lower muzzle plate
Board conveyance plane
91205-L0-00
Upper clearance Lower clearance Remarks
YS100/YS88 8.0 to 38.5mm 1.0 to 31.0mm
From board conveyor plane
YS12, YS12P, YS12F, YS24,
YS24X, YSD
5.0 to 20.0mm 4.2 to 39.2mm
YSM40 0 to 44.0mm 0 to 39.0mm
Z:LEX (YSM20) 0 to 36.0mm 4 to 40.0mm
YC8 13.4 to 80.4mm 4.6 to 39.2mm
YSP 0 to 6.6mm 0 to 26.4mm
YSi-V 0 to 48.0mm 0 to 102mm