YG100R_Mainte_E.pdf - 第2页
General Contents Before using the machine 1 . S a f e t y i 1 . 1 To e n s u r e s a f e t y i 1 . 2 S a f e t y a l e r t s y m b o l s a n d i n s t r u c t i o n s i i 1 . 2 . 1 S a f e t y a l e r t s y m b o l s a n…
General Contents
Before using the machine
1. Safety i
1.1 To ensure safety i
1.2 Safety alert symbols and instructions i
i
1.2.1 Safety alert symbols and signal words ii
1.2.2 Basic safety precautions that must be observed iii
1.3 Warning labels v
1.4 Warning label positions
x
2. Warranty xii
3. About this manual xii
i
4. Maintenance list xi
v
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-
1
2. Preparing for maintenance tasks 1-2
2.1 Consumable parts and replaceable parts (for repairs) 1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (for repairs) 1-5
2.2 Maintenance tools 1-6
2.2.1 Cleaning tools 1-6
2.2.2 Lubricating tools and grease 1-8
2.3 Required tools 1-10
Chapter 2 Daily maintenance items
1. Checking the nozzle 2-1
1.1 Check with software 2-1
1.2 Checking the nozzles visually 2-
3
2. Checking the nozzle leaf springs 2-4
3. Checking the nozzle spring action 2-
5
4. Cleaning the feeder plate 2-
6
5. Cleaning the camera transparent cover 2-
7
Chapter 3 Periodic maintenance items
1. Weekly or biweekly inspection 3-1
1.1 Cleaning "Type A" nozzles 3-1
1.2 Cleaning Type F nozzles (YG100RA) 3-
3
1.2.1 Removing FNC nozzle assembly 3-3
1.2.2 Cleaning the FNC nozzle assembly 3-5
1.2.3 Cleaning the FNC lock pin 3-9
1.2.4 Reassembling the FNC nozzle assembly 3-10
2. Monthly or bimonthly inspection 3-13
2.1 Cleaning and lubricating a nozzle holder 3-13
2.2 Cleaning and greasing the X, Y and W axes 3-1
5
2.2.1 Cleaning and greasing the X, Y and W axis ball screws 3-15
2.2.2 Cleaning and greasing the X, Y and W axis linear guides 3-18
2.3 Cleaning and greasing the Z axis and rack gear 3-19
2.4 Inspecting and cleaning the air/mist filters 3-2
0
2.5 Cleaning the camera lens and lighting unit 3-2
2
2.6 Inspecting ball screws and linear guides of each axis 3-2
5
3. Six-month or one-year inspection 3-26
3.1 Cleaning and replacing the ejector filter 3-26
3.2 Cleaning and lubricating the inside of the spline shaft 3-2
7
3.2.1 Cleaning the inside of the spline shaft 3-27
3.2.2 Lubricating the slide section and checking the negative pressure 3-29
Chapter 4 How to replace consumable parts
1. Replacing the nozzle leaf springs 4-1
1.1 Replacing the nozzle leaf springs of standard heads 4-1
1.2 Replacing the nozzle leaf springs of precision heads (YG100RB) 4-2
2. Replacing the air joint 4-3
3. Replacing the ejector valves 4-
4
4. Replacing the feeder valves 4-
7
5. Cleaning and replacing the conveyor belts 4-
8