YG100R_Mainte_E.pdf - 第3页
Chapter 3 Periodic maintenance items 1 . We e k l y o r b i w e e k l y i n s p e c t i o n 3 - 1 1 . 1 C l e a n i n g " T y p e A " n o z z l e s 3 - 1 1 . 2 C l e a n i n g T y p e F n o z z l e s ( Y G 1 0 …
General Contents
Before using the machine
1. Safety i
1.1 To ensure safety i
1.2 Safety alert symbols and instructions i
i
1.2.1 Safety alert symbols and signal words ii
1.2.2 Basic safety precautions that must be observed iii
1.3 Warning labels v
1.4 Warning label positions
x
2. Warranty xii
3. About this manual xii
i
4. Maintenance list xi
v
Chapter 1 Maintenance
1. Maintaining machine performance 1-1
1.1 Essential conditions and working environment 1-1
1.2 Importance of periodic inspections and cleaning 1-
1
2. Preparing for maintenance tasks 1-2
2.1 Consumable parts and replaceable parts (for repairs) 1-2
2.1.1 Consumable parts 1-2
2.1.2 Replaceable parts (for repairs) 1-5
2.2 Maintenance tools 1-6
2.2.1 Cleaning tools 1-6
2.2.2 Lubricating tools and grease 1-8
2.3 Required tools 1-10
Chapter 2 Daily maintenance items
1. Checking the nozzle 2-1
1.1 Check with software 2-1
1.2 Checking the nozzles visually 2-
3
2. Checking the nozzle leaf springs 2-4
3. Checking the nozzle spring action 2-
5
4. Cleaning the feeder plate 2-
6
5. Cleaning the camera transparent cover 2-
7
Chapter 3 Periodic maintenance items
1. Weekly or biweekly inspection 3-1
1.1 Cleaning "Type A" nozzles 3-1
1.2 Cleaning Type F nozzles (YG100RA) 3-
3
1.2.1 Removing FNC nozzle assembly 3-3
1.2.2 Cleaning the FNC nozzle assembly 3-5
1.2.3 Cleaning the FNC lock pin 3-9
1.2.4 Reassembling the FNC nozzle assembly 3-10
2. Monthly or bimonthly inspection 3-13
2.1 Cleaning and lubricating a nozzle holder 3-13
2.2 Cleaning and greasing the X, Y and W axes 3-1
5
2.2.1 Cleaning and greasing the X, Y and W axis ball screws 3-15
2.2.2 Cleaning and greasing the X, Y and W axis linear guides 3-18
2.3 Cleaning and greasing the Z axis and rack gear 3-19
2.4 Inspecting and cleaning the air/mist filters 3-2
0
2.5 Cleaning the camera lens and lighting unit 3-2
2
2.6 Inspecting ball screws and linear guides of each axis 3-2
5
3. Six-month or one-year inspection 3-26
3.1 Cleaning and replacing the ejector filter 3-26
3.2 Cleaning and lubricating the inside of the spline shaft 3-2
7
3.2.1 Cleaning the inside of the spline shaft 3-27
3.2.2 Lubricating the slide section and checking the negative pressure 3-29
Chapter 4 How to replace consumable parts
1. Replacing the nozzle leaf springs 4-1
1.1 Replacing the nozzle leaf springs of standard heads 4-1
1.2 Replacing the nozzle leaf springs of precision heads (YG100RB) 4-2
2. Replacing the air joint 4-3
3. Replacing the ejector valves 4-
4
4. Replacing the feeder valves 4-
7
5. Cleaning and replacing the conveyor belts 4-
8
The instruction manual of this machine is written for those who operate
this machine.
Please read this manual carefully for correct operations and pay
special attention to safety precautions.
After reading through this manual, please use this manual as an
occasional reference and keep it within reach.
Before using the machine
Contents
1. Safety i
1.1 To ensure safety i
1.2 Safety alert symbols and instructions ii
1.2.1 Safety alert symbols and signal words ii
1.2.2 Basic safety precautions that must be observed iii
1.3 Warning labels v
1.4 Warning label positions x
2. Warranty xii
3. About this manual xiii
4. Maintenance list xiv