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PC200 PVA Revis ion G (201 9) 4 of 56 How to Rep lace V alve R ods .............................................................................. 33 How to Replace Sleeve Bea rings .......................................…

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PC200
PVA
Revision G (2019)
3 of 56
Table of Contents
1. Introduction ............................................................................................. 5
Document History ............................................................................................... 5
Safety .................................................................................................................. 6
Theory of Operation............................................................................................ 7
Air Section ................................................................................................... 7
Fluid Section ................................................................................................ 7
Pneumatic Schematic .......................................................................................... 7
Personal Protective Equipment .......................................................................... 8
Waste Disposal .................................................................................................... 8
Tool Kit ................................................................................................................ 8
Overview .................................................................................................. 9
Valve Operation ..................................................................................... 10
Startup .............................................................................................................. 10
Install the Static Mixer ...................................................................................... 11
Shutdown .......................................................................................................... 13
Maintenance .......................................................................................... 13
Disassemble the Valve ...................................................................................... 14
Procedure .................................................................................................. 14
Clean the Disassembled Valve .......................................................................... 21
Assemble the Valve ........................................................................................... 23
Procedure .................................................................................................. 23
With a Press .............................................................................................. 28
To Engage by Hand:................................................................................... 29
Periodic Maintenance ............................................................................. 33
How to Replace a Static Mixer .......................................................................... 33
How to Replace Lip Seals .................................................................................. 33
Seal Plate Lip Seals .................................................................................... 33
Fluid Section Lip Seals ............................................................................... 33
PC200
PVA
Revision G (2019)
4 of 56
How to Replace Valve Rods .............................................................................. 33
How to Replace Sleeve Bearings ....................................................................... 33
How to Replace O-rings .................................................................................... 34
Piston O-ring ............................................................................................. 34
Fluid Section O-rings ................................................................................. 34
Air Cylinder O-rings ................................................................................... 34
Fluid Manifold O-rings .............................................................................. 34
PC200R Series Reference ........................................................................ 34
PC200R-SS Bill of Materials ............................................................................... 35
PC200R-AL Bill of Materials ............................................................................... 36
PC200R Series Mechanical Drawings ................................................................ 37
PC200R Series Exploded View ........................................................................... 38
PC200RW Series Reference ..................................................................... 38
PC200RW-SS Bill of Materials ........................................................................... 39
PC200RW-AL Bill of Materials ........................................................................... 40
PC200RW Series Mechanical Drawings ............................................................ 41
PC200RW Series Exploded View ....................................................................... 42
How to Order ......................................................................................... 43
Accessories and Options ................................................................................... 44
Spare Parts ............................................................................................. 46
Spare Parts Kits ................................................................................................. 46
Technical Specifications .......................................................................... 50
Troubleshooting ..................................................................................... 51
Notes ..................................................................................................... 53
Warranty ................................................................................................ 54
Table of Figures ...................................................................................... 55
PC200
PVA
Revision G (2019)
5 of 56
1. Introduction
Before you operate this system, read the operation and setup manual. This will help you
to become familiar with the product and ensure successful operation.
If any questions or problems arise, contact PVA’s Customer Service Department for
support.
PVA Contact Information
Main Office
Technical Support
PVA
Six Corporate Drive
Halfmoon, NY 12065
Tel +1-518-371-2684
Fax +1-518-371-2688
Website http://www.pva.net
Email info@pva.net
Tel +1-518-371-2684
Email cs@pva.net
Document History
Revision Date
Reason for Changes
March 2019
Part Number Updated
February 2016
Initial Release of New Template
NOTE: All photographs and CAD model representations in this document are a
“general representation” of the valve and its components. The actual
appearance of the valve and its components can differ based upon customer
specific configuration.