PC200_Manual_REV_G-1.pdf - 第55页
PC200 PVA Revis ion G (201 9) 55 of 56 Table of Fig ures Figure 1: General PC200 Pneumatic Schematic .................................................................. 7 Figure 2: Valve Components .......................…
PC200
PVA
Revision G (2019)
54 of 56
Warranty
PVA Warranty Policy
PVA warrants the enclosed product against defects in material or workmanship on all
components for one year from the date of shipment.
The warranty does not extend to components damaged due to misuse, negligence, or
installation and operation that are not in accordance with the recommended factory
instructions. Unauthorized repair or modification of the enclosed product, and/or the
use of spare parts not directly obtained from PVA (or from factory authorized dealers)
will void all warranties.
All PVA warranties extend only to the original purchaser. Third party warranty claims
will not be honored at any time.
Prior to returning a product for a warranty claim, a return authorization must be
obtained from PVA’s customer service department. Authorization will be issued either
via the telephone, facsimile, or in writing upon your request.
To qualify as a valid warranty claim, the defective product must be returned to the
factory during the warranty period. Upon return, PVA will repair (or replace) all
components found to be defective in material or workmanship.
(Retain this for your records)
Product Information:
PRODUCT: ______________________________
SERIAL NUMBER: ______________________________
DATE OF PURCHASE: ______________________________
PC200
PVA
Revision G (2019)
55 of 56
Table of Figures
Figure 1: General PC200 Pneumatic Schematic .................................................................. 7
Figure 2: Valve Components ............................................................................................... 9
Figure 3: Static Mixer ........................................................................................................ 11
Figure 4: Fill the Static Mixer ............................................................................................ 11
Figure 5: Purge the Static Mixer ....................................................................................... 12
Figure 6: PC200 Night Cap ................................................................................................ 13
Figure 7: PC200 Ready for Disassembly ............................................................................ 14
Figure 8: Fluid Manifold Screws ........................................................................................ 14
Figure 9: Disassembled Fluid Manifold ............................................................................. 15
Figure 10: Valve Shoulder Bolts ........................................................................................ 15
Figure 11: Remove Air Cap Screws ................................................................................... 15
Figure 12: Air Cylinder without Air Cap ............................................................................ 16
Figure 13: Remove Air Fittings .......................................................................................... 16
Figure 14: Push Rods to Disengage ................................................................................... 16
Figure 15: Disengaged Piston-Rod Assembly .................................................................... 17
Figure 16: Seal Plate Removed ......................................................................................... 17
Figure 17: Piston-Rod Assembly Removed ....................................................................... 17
Figure 18: Disconnect Valve Sections ............................................................................... 18
Figure 19: Install the Tap into the Sleeve Bearing ............................................................ 18
Figure 20: Engage the Tap into the Sleeve Bearing .......................................................... 18
Figure 21: Turn the Tap and Pull Out ................................................................................ 19
Figure 22: Remove the Sleeve Bearing ............................................................................. 19
Figure 23: Remove Lip Seals From Fluid Section .............................................................. 20
Figure 24: Air Cylinder O-ring............................................................................................ 20
Figure 25: Clean the Seal Plate ......................................................................................... 21
Figure 26: Clean the Air Cylinder ...................................................................................... 21
Figure 27: Clean the Cylinder Cap ..................................................................................... 21
Figure 28: Clean the Fluid Section .................................................................................... 22
Figure 29: Clean the Piston-Rod Assembly ....................................................................... 22
Figure 30: Install Screw in the Piston-Rod Assembly ........................................................ 23
Figure 31: Rods and Piston................................................................................................ 23
Figure 32: Tighten Rods .................................................................................................... 24
Figure 33: Put the O-ring on the Piston ............................................................................ 24
Figure 34: Sleeve Bearings Installed in the Separation Block ........................................... 24
Figure 35: Lip Seals in Seal Plate ....................................................................................... 25
Figure 36: Lip Seal Alignment Tool and Fluid Section ....................................................... 25
Figure 37: Lip Seal Insertion Tool ...................................................................................... 25
Figure 38: O-rings for the Fluid Section ............................................................................ 26
Figure 39: Align the Sections ............................................................................................. 26
PC200
PVA
Revision G (2019)
56 of 56
Figure 40: Assemble the Separation Block, Fluid Body and Seal Plate ............................. 26
Figure 41: Align the O-rings .............................................................................................. 27
Figure 42: Air Cylinder Openings Aligned with the Assembly ........................................... 27
Figure 43: Air Cylinder and Fluid Assembly ...................................................................... 27
Figure 44: Apply Grease to the Cylinder Wall ................................................................... 27
Figure 45: Apply Grease to the O-ring .............................................................................. 28
Figure 46: Piston-Rod Assembly ....................................................................................... 28
Figure 47: Install Piston ..................................................................................................... 28
Figure 48: Use a Press to Install the Piston-Rod Assembly ............................................... 29
Figure 49: Piston Fully Engaged in Valve Assembly .......................................................... 29
Figure 50: Apply Grease to Air Cylinder Groove ............................................................... 30
Figure 51: Apply Grease to O-ring ..................................................................................... 30
Figure 52: Tighten Stroke Adjustment Screw ................................................................... 30
Figure 53: Sealing Washer ................................................................................................ 31
Figure 54: Jam Nut ............................................................................................................ 31
Figure 55: Cylinder Cap Installed on the Valve ................................................................. 31
Figure 56: O-rings in the Fluid Manifold ........................................................................... 32
Figure 57: Fluid Manifold Aligned with Valve ................................................................... 32
Figure 58: Assembled Valve .............................................................................................. 32
Figure 59: Mechanical Drawings PC200R.......................................................................... 37
Figure 60: PC200R Exploded View .................................................................................... 38
Figure 61: Mechanical Drawing PC200RW........................................................................ 42
Figure 62: Exploded View PC200RW ................................................................................. 42
Figure 63: Part Number Configuration ............................................................................. 43
Figure 64: Accessories and Options .................................................................................. 45