00195397-01_Installation Manual Setup Center 2.3.pdf - 第13页

System components and configurations SIPLACE Pro System configuration Installation Manual SIPLACE Setup Center 2.3 13 4.2 System configuration There are several differ ent recommended installa tion scenarios for SIPLACE …

System components and configurations

System components Forced Setup Verification

12 Installation Manual SIPLACE Setup Center 2.3

 Code 39 Trioptic,

 Composite Code,

 PDF417,

 Micro PDF417,

 RSS Expanded, RSS Limited, RSS-14,

 Data Matrix,

 Maxi Code,

 QR Code,

 US Postnet, US Planet,

 UK 4-state,

 Australian 4-state,

 Canadian 4-state,

 Japanese 4-state,

 Dutch Kix.

4.1.3 Forced Setup Verification

The Activation CD activates the forced setup verification and the component level indicator at the

SIPLACE placement machine.

The following station software versions support the forced setup verification:

 407.04 SP2 or higher

 505.04 SP1 or higher

 604.01 or higher

The following station software versions support the unforced setup verification:

 408

 503

 601

 602

 603

The forced setup verification monitors the verification status of individual tracks. Non-verified tracks are

disabled to force setup verification.

The component level indicator identifies the component fill level for each track, and updates the fill level

for each track at the end of each PCB. Further, it manages threshold values for each track and stops the

pick up process, if a threshold is reached.

4.1.4 Docking Station

The docking station is the link between the X-Series changeover table and the X-Series feeder and forms

the communication point between SC PC and feeders/changeover tables. Docking stations supply the

feeders with compressed air and energy. Data transfer is via a CAN bus cable.

There are various docking stations, for the different table types:

 Docking station for X-Series tables

System components and configurations

SIPLACE Pro System configuration

Installation Manual SIPLACE Setup Center 2.3

4.2 System configuration

There are several different recommended installation scenarios for SIPLACE Setup Center. The

installation depends on the working area where SIPLACE Setup Center will be used and on other

conditions as described below.

4.2.1 SIPLACE Pro

It is recommended that at least the SIPLACE Pro Interface (SPI) is installed on the system. SIPLACE

Setup Center works with SIPLACE Pro 3.2, 4.1 and 5.0 but it uses different files, depending on the

SIPLACE Pro version.

Further information about this is given in the according installation steps for SIPLACE Setup Center GUI.

4.2.2 Setup Center Database

Before the first installation you must decide which type of data management will be used. The following

decision tree should give you support with this decision. Please read through the questions thoroughly

and follow the appropriate result path. As a result you get the recommended kind of installation for the

SIPLACE Setup Center database.

4-1: Decision Tree for SIPLACE Setup Center Database

Questions:

 Do the packaging units have Unique ID barcodes?

Each packaging unit in the factory must be marked with a unique barcode. It is possible that the

unique ID is part of a combined barcode.

 Do you validate the setup in a pre-setup area?

The pre-setup area is used to validate the setup for correctness and completeness. The validated

tables are docked to the production line(s) for use.

 Local database (MSDE)

This scenario does track the numbers of components on each packaging unit. The current number

of components are "remembered" when the packaging unit is torn down. If the packaging unit is

moved to another line the other Setup Center system does not know this reel and will start with the

start quantity. Therefore the operator need to check each partially fractured packaging unit he gets

System components and configurations

System configuration Setup Center GUI

14 Installation Manual SIPLACE Setup Center 2.3

from the stock and need to adjust the quantity if necessary.

This scenario offers a higher amount of operation safety, because the SIPLACE Setup Center and

a local MSDE database are installed to different computers for each production line. If one

component of SIPLACE Setup Center encounters an error, only one production line is affected.

 Central database

The SIPLACE Setup Center database can be installed to any available Microsoft SQL Server 2000

(SP3a). In this case, the customer is responsible to set up a backup & recovery strategy and must

provide an operating Microsoft SQL Server 2000 (SP3a).

 Database Version

The database is upgraded by the installation. In this step, the current verification data is deleted and

the setup must be verified again after the installation. All data that is connected to unique IDs (Unique

IDs for packaging units and change over tables) will be kept in the database. This means that after

re-verifying the fill-levels of the packaging units are restored.

Database Backup & Recovery Strategy

The setup automatically creates two database jobs, which backup the SIPLACE Setup Center database.

The first job Full backup executes a backup of the database and several maintenance tasks. The job

starts every week Sunday at 00.00. The second job Delta backup executes only a backup of the

database and starts every day, except Sunday at 00:00. During the backup SIPLACE Setup Center

database is locked and the Setup Center GUI have to wait until unlock.

The backups are stored in

C:\Programme\Siemens SIPLACE\SIPLACE Setup Center\Database

A job completion event is written to the Windows application log. More details are written to the file

SiplaceSetupCenterReport.txt

in the database directory.

4.2.3 Setup Center GUI

It is recommended to install SIPLACE Setup Center GUI once for each line and pre-setup area. With the

"central database" scenario these can use the same database at the same time.

It is recommended to use two barcode scanners per line and SIPLACE Setup Center GUI installation.

4.2.4 Forced Setup Verification

Activate the forced setup verification at the placement station if it is necessary.

4.2.5 Docking Stations

The installation of the docking station is necessary, if equipment of the X-Series is used and a pre setup

area or kitting area exists.

NOTE:

The database version for SIPLACE Setup Center 2.3 is 1.0.1.7.

The database version for SIPLACE Setup Center 2.2 SP1 is 1.0.1.6.

The database version for SIPLACE Setup Center 2.2 is 1.0.1.5.

NOTE:

When working with identical component lots (without Unique IDs), the fill-levels of the packaging

units must be restored manually after the installation (fill-level corrections).