OM-1273-004_w.pdf - 第52页
1-15 AJK-ML T-ID 3.3 Magazines The magazines are provided with a mechanism that install the pallets (the pallets loaded with trays). By replacing a magazine with another one (loaded fully with components), the feeder can…
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AJK-MLT-ID
(2) Ready Switches
(Magazine #1 Ready, Exchange Position Ready, Magazine #2 Ready
Switches)
The machine is equipped with doors and ready switches ("Magazine #1",
"Exchange Position", and "Magazine #2") at each individual magazine
exchange and component supply positions.
The LED of each ready switch indicates the following.
•
When the LED illuminates in green, it indicates that the door is
electromagnetically locked, making it impossible to be opened.
•
When the LED is ickering in green, it indicates that the magazine is
moving toward the change position.
•
When the LED is turned off, it indicates that the door is not locked
and can be opened.
(3) Step No. Buttons [1] through [15] and [ALL CHANGE] Button
Provided on the inner sides of Magazine #1 and #2 Doors are Step No.
buttons ([1] through [15]) and the [ALL
CHANGE] buttons. Each Step No.
can be referred to for checking if a tray is inserted or not.
•
When the LED illuminates in green, it indicates that the step of the
corresponding No. is loaded with components.
•
When the LED is ickering in green, it indicates that the step of the
corresponding No. is short of components.
•
When the LED is turned off, it indicates that no step data is specied
in the pattern program.
When the step in a component shortage error (ickering LED of the step No.
button) is reloaded with components and the corresponding step No. button
is pressed, the LED illuminates in green.
When several step in component shortage errors are reloaded with
components and the [ALL CHANGE] button is pressed, the LEDs of the
corresponding step Nos. are turned on.
Note
When MG-G110 is used, Step No. Buttons ([11] through [15]) will not be
used.
The lamps of Step No. Buttons [11] through [15] are always turned OFF.
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3.2 Elevator
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AJK-MLT-ID
3.3 Magazines
The magazines are provided with a mechanism that install the pallets
(the pallets loaded with trays). By replacing a magazine with another one
(loaded fully with components), the feeder can be loaded collectively with
components.
The following two types of magazines can be selected according to the
overall thickness of component.
•
Case : "Overall Thickness ≤ 8 mm"
15-Step Magazine (15 pallets/1 magazine), 12 mm Pitch
•
Case : "8 mm < Overall Thickness ≤ 14 mm"
10-Step Magazine (10 pallets/1 magazine), 18 mm Pitch
The pallet can be used commonly for both types of magazines.
In addition, when the steps above the pertinent pallet are left emptied
according to the overall thickness of component, up to 30 mm (overall
thickness of component) can be handled.
Overall Thickness of Component
30 mm or less
(One Step Emptied)
15-Step Magazine (MG-G115) 10-Step Magazine (MG-G110)
Overall Thickness
of Component
14 mm or less
Overall Thickness
of Component
8 mm or less
Overall Thickness
of Component
20 mm or less
(One Step Emptied)
Overall Thickness of Component
30 mm or less
(Two Steps Emptied)
Fig. A6
•
Total Mass (Full Capacity) of Magazine
The total mass is 40 kg (determined by the formula "(Weight of Pallets +
Components in Trays)
×
Number of Steps").
3.3 Magazines
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AJK-MLT-ID
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3.3.1 Notes on Magazine Handling
•
Do not put a magazine on another one.
No object should be put on the upper surface of the machine, either.
A deformed magazine may cause the feeder to break down.
•
Before placing a magazine on the oor, be sure to conrm that there is
no foreign substance such as dirt and dust on the bottom surface of the
magazine.
If a magazine is used with the bottom surface being dirty (adherence of dirt
and dust), the feeder works with the magazine being tilted and may break
down.
•
Do not put any seals or tapes on the side faces of the magazine. Otherwise,
the magazine will malfunction.
3.3.2 Attachment of Pallets
CAUTION
Be sure to insert a pallet horizontally into the magazine.
Otherwise, the traverse cannot pull out the pallet, causing the
components in the tray of the pallet to disperse or the machine to be
damaged.
(1) Open the magazine door.
Note
When the feeder is operated with the magazine door being deformed, it
may break down.
(2) Observe the right and left step Nos. and insert the tray-loaded pallet into
the magazine.
Notice
When a pallet is set in the magazine, do not set the pallet upside
down (wrong side facing up or down). Otherwise, no error can be
detected, causing a failure.
(3) Close the magazine door.
Notice
Be sure to close the magazine door slowly and securely. Otherwise,
some components may pop out of the tray.
If the magazine door is not closed securely, the magazine may open
while the feeder is running and the feeder may break down.
3.3.3 Detachment of Pallets
(1) Open the magazine door.
(2) Pull out the desired pallet from the magazine.
3.3 Magazines