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User manual SIPLACE D4i 5 Tasks for the operating personnel From software version SR.605.03 SP2 10/2012 EN edition 5.1 Personnel profile 189 5.1.2 Operator level "Line engineer" 5.1.2.1 T raining courses A list…
5 Tasks for the operating personnel User manual SIPLACE D4i
5.1 Personnel profile From software version SR.605.03 SP2 10/2012 EN edition
188
– Supplying the feeder modules with sufficient components
– Promptly refilling the components and splicing the tapes
– Checking to make sure that the components are in their correct pick-up positions (see Fig.
5.8 - 1
)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the set-up quality
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations
– Fault prevention (see Section 5.8
, page 207)
– Observing the fault displays and messages at the station and passing the information on to
the line engineer if necessary
– Carrying out the work specified in the preventive maintenance manual
5.1.1.3 Tools and equipment
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– Operator kit (item no. 00349303-xx)
– SMD tweezers
– A brush with short bristles to clean the component tables
– A set of small regular and Phillips-head screwdrivers
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Tape splicing tool (item no. 02102987-xx)
– Splicing materials:
– Splicing plates (4,000), item no. 00318671-xx
– SMD tape connector 4.3 mm (4,000), item no. 00356343-xx)
– SMD tape connector 16 mm (1,000), item no. 00356344-xx)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Vacuum cleaner
User manual SIPLACE D4i 5 Tasks for the operating personnel
From software version SR.605.03 SP2 10/2012 EN edition 5.1 Personnel profile
189
5.1.2 Operator level "Line engineer"
5.1.2.1 Training courses
A list of training courses can be found in Section 1.3, page 22.
5.1.2.2 Tasks
The line engineers should be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Splicing materials
– Soldering paste
– Components
– Feeder modules, etc.
– Setting up the station for a new production batch
– Checking the feeder module settings:
– Increment
– Pick-up position
– Checking the management data from MaDaMaS or OIS
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
5.1.3 Operator level "Service engineer"
5.1.3.1 Training courses
A list of training courses can be found in Section 1.3, page 22.
5 Tasks for the operating personnel User manual SIPLACE D4i
5.1 Personnel profile From software version SR.605.03 SP2 10/2012 EN edition
190
5.1.3.2 Tasks
The service personnel's duties include:
– Major preventive maintenance jobs
– Mounting replacement parts
– Editing machine data
– Calibrating the machine
5.1.4 Operator level "Programmer"
5.1.4.1 Training courses
A list of training courses can be found in Section 1.3, page 22.
5.1.4.2 Tasks
The programmer's jobs are as follows:
– Preparing CAD files
– Creating and calibrating vision data (teaching)
– Writing placement programs
– Implementing a new job
– Data maintenance
– Data backup