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RL131 MAINTENANCE MANUAL 7.2 Periodic Insp ection Ite ms DA8MEC-Z0-020-A 0 7.2-7 7.2.5 5,000-hour Check Items The following tabl e summ arizes the periodic inspection items that are t o be perfor med ever y 5000 hours. F…

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RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-6
7.2.4 Trimonthly Check Items
The following table summarizes the periodic inspection items that are to be performed trimonthly.
For the details of inspection positions and lubrication method, refer to the subsequent sections.
Numbers in the Unit column show the relevant sections to be referred to.
Oiling (3 Months)
Unit No.
Item Task
Oiling
volume
Description
3.
LM guide (X)
2 cm
3
each
4.
LM guide (Y)
2 cm
3
each
7.3.1
X-Y Table
5.
LM guide
0.25 cm
3
Position: Rail surface
1.
Shaft rotor
1 to 2
drops
7.3.2
Positioner
2.
Shaft sliding surface
Moderate
amount
Wipe it with a cloth dampened with
machine oil.
1.
Shaft surface
0.25 cm
3
Apply a thin coat of grease.
2.
Link pivot
3.
Belt roller Position: Each shaft hole
7.3.3
Loader/Unloader
4.
Cylinder support
1 to 2
drops
1.
Lever support
1 to 2
drops
7.3.5
PCB Transfer
Unit
2.
Shaft
0.25 cm
3
Position: Sliding surface
7.4.6
Main Drive Unit
1.
Gear surface
0.5 cm
3
Remove all dirt adhering on the
surface completely and apply a thin
coat of grease to the engagement
portion of the gear.
1.
Collar
(2 positions: left/right)
2.
Collar
(2 positions: left/right)
3.
Collar
(2 positions: left/right)
4.
Collar
(2 positions: left/right)
Position: Sliding surface
7.9.1
Cover Unit
5.
Hinge
1 to 2
drops each
Position: Clearances of 25 mm
intervals
RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-7
7.2.5 5,000-hour Check Items
The following table summarizes the periodic inspection items that are to be performed every 5000 hours.
For the details of inspection positions and lubrication method, refer to the subsequent sections.
Numbers in the Unit column show the relevant sections to be referred to.
Oiling (Every 5000 hours)
Unit No.
Item Task
Oiling
volume
Description
7.4.2
Insertion Drive
Unit
3.
Worm reduction gear
0.18 L
(Inside the
reduction
gear)
Replace the lubricant inside the
reduction gear.
Drain oil: Open the lock valve at the
bottom of the worm
reduction gear to drain old
oil.
Feed oil: After draining oil, pour new
oil from the oil port at the
top of the worm reduction
gear. (up to the middle of
the check window)
7.6.4
Part Processing
Drive Unit
3.
Worm reduction gear
0.18 L
(Inside the
reduction
gear)
Replace the lubricant inside the
reduction gear.
Drain oil: Open the lock valve at the
bottom of the worm
reduction gear to drain old
oil.
Feed oil: After draining oil, pour new
oil from the oil port at the
top of the worm reduction
gear. (up to the middle of
the check window)
7.7.2
Anvil Drive Unit
3.
Worm reduction gear
0.18 L
(Inside the
reduction
gear)
Replace the lubricant inside the
reduction gear.
Drain oil: Open the lock valve at the
bottom of the worm
reduction gear to drain old
oil.
Feed oil: After draining oil, pour new
oil from the oil port at the
top of the worm reduction
gear. (up to the middle of
the check window)
RL131
MAINTENANCE MANUAL
7.2 Periodic Inspection Items
DA8MEC-Z0-020-A0
7.2-8
7.2.6 Waste Disposal (whenever Filled)
The following table summarizes the disposal of wastes to be performed whenever filled.
For the details of inspection positions and lubrication method, refer to the subsequent sections.
Numbers in the Unit column show the relevant sections to be referred to.
Inspection (When Filled)
Unit No.
Item Task Description
a.
Tape waste receptacle
Dispose of tape wastes.
(Depending on the production amount, dispose of
tape wastes once a shift or once a day.)
7.8.1
Cut Waste Bottle
and Tape Waste
Receptacle
b.
Lead cut waste bottle
Dispose of tape wastes.
(Depending on the production amount, dispose of
tape wastes once a shift or once a day.)