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RL1 31 MAINTENANCE MANUAL DA8ME C-02-010- A0 3 5.5.1 X-Y T able (X Ax i s Drive) .................................................................................. 5.5-1 5.5.2 X-Y T able (Y Ax i s Drive) ................…

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RL131
MAINTENANCE MANUAL
DA8MEC-02-010-A0
2
3. INSTALLATION ···········································································3-1
3.1. Outline of Installation...............................................................................................3.1-1
3.1.1 Environmental Requirements ..........................................................................3.1-1
3.1.2 Disturbance of TV Monitor due to Electromagnetic Noise ...............................3.1-1
3.1.3 Transport .........................................................................................................3.1-2
3.1.4 Installation .......................................................................................................3.1-3
3.1.5 Removing Fixing Brackets (Red).....................................................................3.1-4
3.1.6 Noise Measurement ........................................................................................3.1-4
3.1.7 Connecting the Air Supply ...............................................................................3.1-5
3.2. Connecting the Power Supply.................................................................................3.2-1
3.2.1 Overview .........................................................................................................3.2-1
3.2.2 Connecting Factory Power Supply with Main Power Switch............................3.2-2
3.2.3 Setting Step-down Transformer .......................................................................3.2-4
3.2.4 Checking Voltage.............................................................................................3.2-5
3.3. Checking Safety Devices ........................................................................................3.3-1
3.3.1 Checking Safety Switches ...............................................................................3.3-1
4. CONTROL SYSTEM ···································································4-1
4.1. Control System Configuration .................................................................................4.1-1
4.1.1 Block Diagram .................................................................................................4.1-1
4.1.2 Control Unit Arrangement ................................................................................4.1-2
4.1.3 P9....................................................................................................................4.1-3
4.1.4 Driver...............................................................................................................4.1-4
4.1.5 Ring I/O Load Board Arrangement ................................................................4.1-10
4.1.6 I/O Map.......................................................................................................... 4.1-11
4.2. Pneumatic Controls.................................................................................................4.2-1
4.2.1 Pneumatic Control Unit Arrangement ..............................................................4.2-1
4.2.2 Pneumatic Circuit Diagrams ............................................................................4.2-2
5. SENSOR LAYOUT······································································5-1
5.1. Insertion Head.........................................................................................................5.1-1
5.1.1 Insertion Head (θH Axis)..................................................................................5.1-1
5.2. Transfer Rail............................................................................................................5.2-1
5.2.1 Transfer Rail....................................................................................................5.2-1
5.3. PCB Transfer Unit ...................................................................................................5.3-1
5.3.1 PCB Transfer Unit............................................................................................5.3-1
5.4. PCB Positioning Unit...............................................................................................5.4-1
5.4.1 Positioner (Reference Pin Unit) .......................................................................5.4-1
5.5. Lower Positioning Unit ............................................................................................5.5-1
RL131
MAINTENANCE MANUAL
DA8MEC-02-010-A0
3
5.5.1 X-Y Table (X Axis Drive).................................................................................. 5.5-1
5.5.2 X-Y Table (Y Axis Drive).................................................................................. 5.5-2
5.6. Anvil Unit ................................................................................................................ 5.6-1
5.6.1 Anvil Unit......................................................................................................... 5.6-1
5.7. Part Supply Unit ..................................................................................................... 5.7-1
5.7.1 Part Supply Unit (Feeder Carriage)................................................................. 5.7-1
6. PREPARED MATERIALS ··························································· 6-1
6.1. Lubrication Oil ........................................................................................................ 6.1-1
6.1.1 Recommended Lubricants .............................................................................. 6.1-1
6.1.2 Grease Gun Unit............................................................................................. 6.1-2
7. INSPECTION ············································································· 7-1
7.1. Introduction............................................................................................................. 7.1-1
7.1.1 Safety Precautions.......................................................................................... 7.1-1
7.1.2 Symbols in the Drawings ................................................................................ 7.1-2
7.2. Periodic Inspection Items ....................................................................................... 7.2-1
7.2.1 Daily Check Items ........................................................................................... 7.2-1
7.2.2 Weekly Check Items ....................................................................................... 7.2-3
7.2.3 Monthly Check Items ...................................................................................... 7.2-5
7.2.4 Trimonthly Check Items .................................................................................. 7.2-6
7.2.5 5,000-hour Check Items.................................................................................. 7.2-7
7.2.6 Waste Disposal (whenever Filled)................................................................... 7.2-8
7.3. PCB Transfer Unit .................................................................................................. 7.3-1
7.3.1 X-Y Table ........................................................................................................ 7.3-1
7.3.2 Positioner........................................................................................................ 7.3-2
7.3.3 Loader/Unloader ............................................................................................. 7.3-3
7.3.4 Transfer Arm Interlock Unit ............................................................................. 7.3-4
7.3.5 PCB Transfer Unit........................................................................................... 7.3-5
7.4. Insertion Head ........................................................................................................ 7.4-1
7.4.1 Insertion Head................................................................................................. 7.4-1
7.4.2 Insertion Drive Unit ......................................................................................... 7.4-2
7.4.3 Replacing Oil (Reduction Gear at the Insertion Drive Unit)............................. 7.4-3
7.4.4 Transfer Chuck ............................................................................................... 7.4-7
7.4.5 Transfer Head ................................................................................................. 7.4-8
7.4.6 Main Drive Unit ............................................................................................... 7.4-9
7.5. Feeder.................................................................................................................... 7.5-1
7.5.1 Feeder ............................................................................................................ 7.5-1
7.6. Part Processing Units............................................................................................. 7.6-1
7.6.1 Part Positioning Unit ....................................................................................... 7.6-1
RL131
MAINTENANCE MANUAL
DA8MEC-02-010-A0
4
7.6.2 Lead Correction Unit........................................................................................7.6-2
7.6.3 V-cut Unit.........................................................................................................7.6-3
7.6.4 Part Processing Drive Unit ..............................................................................7.6-4
7.6.5 Replacing Oil (Reduction Gear at the Part Processing Drive Unit)..................7.6-5
7.7. Anvil Unit.................................................................................................................7.7-1
7.7.1 Upper Anvil ......................................................................................................7.7-1
7.7.2 Anvil Drive Unit................................................................................................7.7-2
7.7.3 Replacing Oil (Reduction Gear at the Anvil Drive Unit)....................................7.7-3
7.8. Pneumatic Unit........................................................................................................7.8-1
7.8.1 Cut Waste Bottle and Tape Waste Receptacle ................................................7.8-1
7.8.2 Main Regulator ................................................................................................7.8-2
7.9. Covers.....................................................................................................................7.9-1
7.9.1 Cover Unit .......................................................................................................7.9-1
8. MAINTENANCE GUIDE······························································8-1
8.1. Insertion Chuck .......................................................................................................8.1-1
8.1.1 Adjusting Eccentricity of the Insertion Chuck...................................................8.1-1
8.1.2 Adjusting Height of the Insertion Chuck...........................................................8.1-2
8.1.3 Adjusting Open/Close Timing of the Insertion Chuck Claw..............................8.1-3
8.1.4 Adjusting Swing Accuracy of the Insertion Chuck............................................8.1-4
8.2. Transfer Chuck........................................................................................................8.2-1
8.2.1 Adjusting Height of the Transfer Chuck ...........................................................8.2-1
8.2.2 Adjusting Transfer Chuck Claw........................................................................8.2-2
8.2.3 Adjusting Feed Amount and Centering of the Transfer Chuck.........................8.2-3
8.2.4 Adjusting Clearance between Pallet and Transfer Chuck................................8.2-5
8.2.5 Adjusting Handling Accuracy of Electronic Components .................................8.2-6
8.2.6 Adjusting Pallet................................................................................................8.2-7
8.3. Insertion Head Unit .................................................................................................8.3-1
8.3.1 Adjusting Parallelism of the Insertion Head Pusher.........................................8.3-1
8.4. Anvil Unit.................................................................................................................8.4-1
8.4.1 Adjusting/Replacing Fixed and Movable Blades of Anvil .................................8.4-1
8.4.2 Adjusting Anvil Clinch Stroke...........................................................................8.4-2
8.4.3 Adjusting the Height of Backup Pins................................................................8.4-3
8.5. Feeder Unit .............................................................................................................8.5-1
8.5.1 Replacing Feeders ..........................................................................................8.5-1
8.5.2 Replacing Tape Cutter.....................................................................................8.5-2
8.6. Recognition and Lighting Unit .................................................................................8.6-1
8.6.1 Cleaning the Camera / Floodlight ....................................................................8.6-1
8.7. Controller ................................................................................................................8.7-1
8.7.1 Cleaning the CPU Box Fan Filter.....................................................................8.7-1