Maintenance Manual.pdf - 第9页

RL1 31 MAINTENANCE MANUAL DA8ME C-02-010- A0 4 7.6.2 Lead Correct i on Uni t........................................................................................ 7.6-2 7.6.3 V -cut Uni t ..............................…

RL131

MAINTENANCE MANUAL

DA8MEC-02-010-A0

5.5.1 X-Y Table (X Axis Drive).................................................................................. 5.5-1

5.5.2 X-Y Table (Y Axis Drive).................................................................................. 5.5-2

5.6. Anvil Unit ................................................................................................................ 5.6-1

5.6.1 Anvil Unit......................................................................................................... 5.6-1

5.7. Part Supply Unit ..................................................................................................... 5.7-1

5.7.1 Part Supply Unit (Feeder Carriage)................................................................. 5.7-1

6. PREPARED MATERIALS ··························································· 6-1

6.1. Lubrication Oil ........................................................................................................ 6.1-1

6.1.1 Recommended Lubricants .............................................................................. 6.1-1

6.1.2 Grease Gun Unit............................................................................................. 6.1-2

7. INSPECTION ············································································· 7-1

7.1. Introduction............................................................................................................. 7.1-1

7.1.1 Safety Precautions.......................................................................................... 7.1-1

7.1.2 Symbols in the Drawings ................................................................................ 7.1-2

7.2. Periodic Inspection Items ....................................................................................... 7.2-1

7.2.1 Daily Check Items ........................................................................................... 7.2-1

7.2.2 Weekly Check Items ....................................................................................... 7.2-3

7.2.3 Monthly Check Items ...................................................................................... 7.2-5

7.2.4 Trimonthly Check Items .................................................................................. 7.2-6

7.2.5 5,000-hour Check Items.................................................................................. 7.2-7

7.2.6 Waste Disposal (whenever Filled)................................................................... 7.2-8

7.3. PCB Transfer Unit .................................................................................................. 7.3-1

7.3.1 X-Y Table ........................................................................................................ 7.3-1

7.3.2 Positioner........................................................................................................ 7.3-2

7.3.3 Loader/Unloader ............................................................................................. 7.3-3

7.3.4 Transfer Arm Interlock Unit ............................................................................. 7.3-4

7.3.5 PCB Transfer Unit........................................................................................... 7.3-5

7.4. Insertion Head ........................................................................................................ 7.4-1

7.4.1 Insertion Head................................................................................................. 7.4-1

7.4.2 Insertion Drive Unit ......................................................................................... 7.4-2

7.4.3 Replacing Oil (Reduction Gear at the Insertion Drive Unit)............................. 7.4-3

7.4.4 Transfer Chuck ............................................................................................... 7.4-7

7.4.5 Transfer Head ................................................................................................. 7.4-8

7.4.6 Main Drive Unit ............................................................................................... 7.4-9

7.5. Feeder.................................................................................................................... 7.5-1

7.5.1 Feeder ............................................................................................................ 7.5-1

7.6. Part Processing Units............................................................................................. 7.6-1

7.6.1 Part Positioning Unit ....................................................................................... 7.6-1

RL131

MAINTENANCE MANUAL

DA8MEC-02-010-A0

7.6.2 Lead Correction Unit........................................................................................7.6-2

7.6.3 V-cut Unit.........................................................................................................7.6-3

7.6.4 Part Processing Drive Unit ..............................................................................7.6-4

7.6.5 Replacing Oil (Reduction Gear at the Part Processing Drive Unit)..................7.6-5

7.7. Anvil Unit.................................................................................................................7.7-1

7.7.1 Upper Anvil ......................................................................................................7.7-1

7.7.2 Anvil Drive Unit................................................................................................7.7-2

7.7.3 Replacing Oil (Reduction Gear at the Anvil Drive Unit)....................................7.7-3

7.8. Pneumatic Unit........................................................................................................7.8-1

7.8.1 Cut Waste Bottle and Tape Waste Receptacle ................................................7.8-1

7.8.2 Main Regulator ................................................................................................7.8-2

7.9. Covers.....................................................................................................................7.9-1

7.9.1 Cover Unit .......................................................................................................7.9-1

8. MAINTENANCE GUIDE······························································8-1

8.1. Insertion Chuck .......................................................................................................8.1-1

8.1.1 Adjusting Eccentricity of the Insertion Chuck...................................................8.1-1

8.1.2 Adjusting Height of the Insertion Chuck...........................................................8.1-2

8.1.3 Adjusting Open/Close Timing of the Insertion Chuck Claw..............................8.1-3

8.1.4 Adjusting Swing Accuracy of the Insertion Chuck............................................8.1-4

8.2. Transfer Chuck........................................................................................................8.2-1

8.2.1 Adjusting Height of the Transfer Chuck ...........................................................8.2-1

8.2.2 Adjusting Transfer Chuck Claw........................................................................8.2-2

8.2.3 Adjusting Feed Amount and Centering of the Transfer Chuck.........................8.2-3

8.2.4 Adjusting Clearance between Pallet and Transfer Chuck................................8.2-5

8.2.5 Adjusting Handling Accuracy of Electronic Components .................................8.2-6

8.2.6 Adjusting Pallet................................................................................................8.2-7

8.3. Insertion Head Unit .................................................................................................8.3-1

8.3.1 Adjusting Parallelism of the Insertion Head Pusher.........................................8.3-1

8.4. Anvil Unit.................................................................................................................8.4-1

8.4.1 Adjusting/Replacing Fixed and Movable Blades of Anvil .................................8.4-1

8.4.2 Adjusting Anvil Clinch Stroke...........................................................................8.4-2

8.4.3 Adjusting the Height of Backup Pins................................................................8.4-3

8.5. Feeder Unit .............................................................................................................8.5-1

8.5.1 Replacing Feeders ..........................................................................................8.5-1

8.5.2 Replacing Tape Cutter.....................................................................................8.5-2

8.6. Recognition and Lighting Unit .................................................................................8.6-1

8.6.1 Cleaning the Camera / Floodlight ....................................................................8.6-1

8.7. Controller ................................................................................................................8.7-1

8.7.1 Cleaning the CPU Box Fan Filter.....................................................................8.7-1

RL131

MAINTENANCE MANUAL

DA8MEC-02-010-A0

9. SYSTEM CHECK FUNCTIONS·················································· 9-1

9.1. Movement Check ................................................................................................... 9.1-1

9.1.1 Origin Return................................................................................................... 9.1-2

9.1.2 NC Axis Jog Check ......................................................................................... 9.1-4

9.1.3 NC Axis Move Check ...................................................................................... 9.1-5

9.1.4 Width Adjust Axis Jog (Option)........................................................................ 9.1-6

9.1.5 Width Adjust Axis Move Check (Option).......................................................... 9.1-7

9.2. Monitoring............................................................................................................... 9.2-1

9.2.1 Monitoring ....................................................................................................... 9.2-1

9.2.2 Output Signal Monitoring ................................................................................ 9.2-2

10. RECYCLING········································································ 10-1

10.1. Precautions in Disposing of Gas Dampers ........................................................... 10.1-1

10.1.1 Removing Gas Dampers............................................................................... 10.1-1

10.2. Synthetic Resin Parts ........................................................................................... 10.2-1

11. APPENDIX············································································11-1

11.1. Material Safety Data Sheet....................................................................................11.1-1

11.1.1 Shell Tonna Oil S32, S68 ...............................................................................11.1-1

11.1.2 Mobil VACTRA Oil No.2 .................................................................................11.1-4

11.1.3 FEBIS K68 .....................................................................................................11.1-6

11.1.4 MP Grease.....................................................................................................11.1-8

11.1.5 Shell Alvania S2...........................................................................................11.1-10

11.1.6 MOBILUX 2..................................................................................................11.1-13

11.1.7 LITHTAN 2 ...................................................................................................11.1-15

11.1.8 Multemp LRL No.3 .......................................................................................11.1-16

11.1.9 SYNTHESO HT320 .....................................................................................11.1-18

11.1.10 Klubersynth GH6-320 ..................................................................................11.1-20

11.1.11 Mobil SHC 632.............................................................................................11.1-22

11.1.12 Turbine 32....................................................................................................11.1-24