User Manual SIPLACE Head Care Station -.pdf - 第4页
4 User Manual SIPLACE Head Care Station 10/2017 Table of Contents 2.6 Safety instructions for operating the HCS .. 21 2.6.1 ESD safety of machine .. 21 2.7 Safety features .. 21 2.7.1 Door and cover .. 21 2.7.2 S…
3User Manual SIPLACE Head Care Station 10/2017
Table of Contents
Table of Contents
1 Introduction.. 7
1.1 Overview.. 7
1.1.1 Description.. 7
1.1.2 Serial number.. 8
1.1.3 EU Declaration of Conformity.. 8
1.1.4 Use as prescribed.. 9
1.1.5 Failure to use as prescribed.. 9
1.1.6 Noise emissions.. 9
1.1.7 Important notes on environmentally-friendly disposal of materials and components.. 9
1.1.8 Electromagnetic compatibility (EMC).. 9
1.1.9 Note on original SIPLACE accessories.. 9
1.2 Qualification and training of personnel.. 10
1.3 Operator levels.. 10
1.4 Important notes on this user manual.. 11
1.4.1 Contents and filing of this user manual.. 11
1.4.2 Notes on danger, warnings and cautions.. 11
1.4.3 Manufacturer's/supplier's liability.. 11
1.4.4 Revision table.. 11
1.4.5 Further information about and contents of the documentation package.. 12
1.4.5.1 How to get information.. 12
1.4.5.2 SIPLACE on the World Wide Web (WWW).. 12
1.4.6 Abbreviations.. 12
2 Safety.. 13
2.1 Conventions for the use of safety instructions.. 13
2.1.1 Qualified personnel.. 14
2.1.2 Important notes on operational safety.. 14
2.1.2.1 General.. 14
2.1.2.2 Safety of operators and other persons.. 14
2.1.2.3 Safety of plant and equipment.. 14
2.2 Warning labels.. 15
2.2.1 Warning labels on the HCS.. 15
2.2.1.1 ESD connection button label.. 16
2.2.1.2 Warning label W 210.. 16
2.2.1.3 Warning Label W 206 on the HCS back side.. 16
2.2.1.4 Warning label W 201.. 16
2.2.1.5 Warning Label W 215.. 16
2.2.2 Warning labels on the SIPLACE SpeedStar C&P20 P / C&P20 M2.. 17
2.2.2.1 High temperatures on the SIPLACE C&P20 P / C&P20 M2.. 17
2.2.2.2 Laser class 2 on the component sensor.. 17
2.2.3 Warning labels on the SIPLACE MultiStar CPP / CPP M.. 18
2.2.3.1 High Temperatures on the SIPLACE CPP / CPP M.. 18
2.2.3.2 Laser class 2 on the component sensor.. 18
2.3 Safety instructions for the power supply.. 19
2.4 Safety instructions for the compressed air supply.. 20
2.5 Classification of the optical systems.. 20
2.5.1 Classification of the whole machine.. 20
2.5.2 Laser classification.. 20
2.5.3 Classification of the camera systems.. 20
4 User Manual SIPLACE Head Care Station 10/2017
Table of Contents
2.6 Safety instructions for operating the HCS.. 21
2.6.1 ESD safety of machine.. 21
2.7 Safety features.. 21
2.7.1 Door and cover.. 21
2.7.2 Switches and buttons on the HCS.. 23
2.7.2.1 Position of switches and buttons on the HCS.. 23
2.7.2.2 Description of functions.. 24
2.7.3 Safety contactor.. 25
2.7.3.1 Overview of the safety contactor.. 26
2.7.3.2 Components of the safety contactor.. 26
2.7.3.3 Restoring the interlock function.. 26
2.7.3.4 Triggering the interlock function.. 26
2.8 Residual voltages and discharge times in the machine.. 26
2.9 ESD Guidelines.. 27
2.9.1 What does ESD mean?.. 27
2.9.2 Important Measures to Protect Against Static Charging.. 27
2.9.3 Handling ESD Modules.. 27
2.9.4 Measurements and Modifications to ESD Modules.. 27
2.9.5 Dispatching ESD Modules.. 28
3 HCS description.. 29
3.1 Overview of the modules.. 29
3.1.1 HCS 2.3 Head Unit CPx + TH [03149140-xx].. 31
3.1.1.1 Tool area.. 35
3.1.2 Control box.. 36
3.1.3 Cable set.. 37
3.1.4 Case with tools [03122285-xx].. 38
3.1.5 Option vacuum pump HCS II [03107491-xx].. 39
3.1.6 Pneumatic System.. 40
3.1.6.1 Pneumatic unit.. 40
3.1.6.2 Pneumatic connections for the heads.. 41
3.2 Technical data.. 42
3.2.1 Placement heads supported.. 42
3.2.2 Functional range.. 42
3.2.3 Ambient conditions and connection values.. 42
3.2.3.1 Ambient conditions for packaging, transportation and storage.. 42
3.2.3.2 Ambient conditions for machine operation.. 42
3.2.3.3 Compressed air supply and compressed air specification.. 43
3.2.3.4 Electrical ratings and energy consumption.. 43
3.2.4 Dimensions and weight.. 44
4 Setting up and commissioning.. 45
4.1 Infrastructure at the installation location.. 45
4.1.1 Recommendations for foundation quality.. 45
4.1.2 Main power supply.. 45
4.1.2.1 Mains connection.. 45
4.2 Setting up the HCS.. 46
4.2.1 Electrical connections.. 46
4.2.2 Pneumatic connections.. 48
4.2.3 Adjusting the pneumatic supply.. 48
4.3 Software HCS.. 49
4.3.1 Installing the operating system.. 49
5User Manual SIPLACE Head Care Station 10/2017
Table of Contents
4.3.2 Installing the HCS software.. 49
5 Working with the HCS.. 53
5.1 Remote desktop operation.. 53
5.2 Head verification process.. 54
5.2.1 Setting up the heads.. 54
5.2.1.1 Setting up C&P20x and CPP heads.. 54
5.2.1.2 Setting up a P&P module.. 58
5.2.2 Switching on the HCS.. 61
5.2.3 Starting the HCS software.. 62
5.2.3.1 Test Bench Start screen.. 63
5.2.3.2 First start of software.. 63
5.2.4 Changing the user role.. 64
5.2.5 Check / adjust the force sensor reference voltage.. 64
5.2.6 Verifying a head.. 66
5.2.6.1 Check / enter meta data.. 66
5.2.6.2 Selection of measurements.. 67
5.2.6.3 Starting the head verification.. 68
5.2.6.4 Inserting tools.. 69
5.2.6.5 Measurement progress.. 70
5.3 Dismounting the heads.. 71
5.4 Helpful HCS functions.. 71
5.4.1 Adding users.. 71
5.4.2 Removing a user.. 72
5.4.3 Setting up the test bench ID.. 72
5.4.4 Checking / modifying the zero point correction.. 72