User Manual SIPLACE Head Care Station -.pdf - 第9页

1 Introduction 1.1 Overview User Manual SIPLACE Head Care Station 10/2017 9 1.1.4 Use as prescribed The product may only be used for the areas of application specified in the catalogues and technical descriptions, i.e. f…

1 Introduction

1.1 Overview

8 User Manual SIPLACE Head Care Station 10/2017

Types of measurements

Head verification includes a number of measurement steps which can be executed individually or

as a whole sequence. These measurement steps vary depending on the head to be verified. The

following checks are performed on the sub-units of the placement heads:

●

State of the vacuum system and corresponding

●

Ease of movement of DP and Z-axis bearings

●

Wear on bearings / tolerances

●

Component sensor check

●

Z-axis light barrier check

●

Positioning accuracy of DP drives

●

Nozzle seat check

●

Vacuum system verification

●

Placement force verification

At the end of the verification process, all results are summarized in a test report which can also be

saved to a PDF file. These results provide feedback about the technical state of the head, enabling

a technician to decide which measures are to be taken, for example:

●

Performing additional maintenance

●

Replacement of wear/spare parts

Replacement of the head

1.1.2 Serial number

The serial number of the HCS can be found on the type plate of the control unit (bottom side) or on

the head unit (right side). 3.1.1 "HCS 2.3 Head Unit CPx + TH [03149140-xx]" [}31]

1.1.3 EU Declaration of Conformity

The product/device described below conforms to the regulations and standards specified in the

EUDeclaration of Conformity.

Type: Testing and verification device

Product: Head Care Station

Unit: HCS head unit CPx + TH

Item no.: 03149140-01

Manufactured by: ASM Assembly Systems GmbH&Co.KG

Rupert-Mayer-Str. 44

81379 Munich

Germany

Product: Head Care Station

Unit: Control box HCS

Item no.: 03149138-01

Manufactured by: ASM Assembly Systems GmbH&Co.KG

Rupert-Mayer-Str. 44

81379 Munich

Germany

1 Introduction

1.1 Overview

User Manual SIPLACE Head Care Station 10/2017 9

1.1.4 Use as prescribed

The product may only be used for the areas of application specified in the catalogues and technical

descriptions, i.e. for testing and verifying SIPLACE placement heads, and may only be used to-

gether with the third party devices and components recommended or approved by ASMAssembly

SystemsGmbH&Co.KG. Use for a different or extended purpose is not prescribed.

In the case of incorrect usage, ASMAssembly SystemsGmbH&Co.KG will not assume liability

for any damage which occurs and will not guarantee the correct and proper function of machine

components.

Use as prescribed also includes compliance with all the instructions in the user manual.

For the product to operate correctly and reliably, it must have been transported, stored, erected

and assembled correctly and must be operated and maintained with care.

1.1.5 Failure to use as prescribed

Failure to use the product as prescribed can result in both danger to life and limb and material

damage. For this reason, use other than as prescribed is expressly prohibited. In the case of

incorrect usage, ASMAssemblySystemsGmbH&Co.KG will not assume liability for any damage

which occurs and will not guarantee the correct and proper function of HCS components.

Use of the HCS other than as prescribed includes, for example:

●

Use of the HCS by unqualified personnel.

●

Operation of the HCS with safety equipment deactivated or removed.

●

Testing of heads that do not meet the permitted specification.

●

Use of tools that have not been approved.

●

Use of unauthorized accessories and additional tools.

1.1.6 Noise emissions

Max. noise emissions 75 dB (A)

1.1.7 Important notes on environmentally-friendly disposal of materials and

components

SIPLACE machines are preferably manufactured using materials and parts that can be easily sep-

arated and disposed of in an environmentally-friendly way.

NOTICE

Correct and environmentally-friendly disposal by the operator

The owner of the system has sole responsibility for the proper environmentally-

friendly disposal of machines, working materials, consumables and wear parts.

► Please observe your national statutory provisions for waste disposal and environ-

mental protection.

1.1.8 Electromagnetic compatibility (EMC)

ASM Head Care Stations are designed and tested for professional use in industrial applications.

Electromagnetic compatibility in terms of the emission of interference cannot be guaranteed in any

other environment.

1.1.9 Note on original SIPLACE accessories

NOTICE

Use of original spare parts and authorized accessories

The use of other parts will affect safety and will invalidate the liability for any consequential

damage.

► Only use original spare parts and authorized accessories from ASMAssemblySys-

tems GmbH&Co.KG.

1 Introduction

1.2 Qualification and training of personnel

10 User Manual SIPLACE Head Care Station 10/2017

1.2 Qualification and training of personnel

Personnel used for operation and installation must hold the relevant qualifications for the job. The

user must keep tight control over their responsibilities, assignment and supervision. Any employee

who does not have the relevant training must be trained and given appropriate instruction. The in-

struction is to be given by trained and authorized personnel.

SMTAcademy

The SMTAcademy provides technical training courses for your team, covering everything from ba-

sic SIPLACEoperator training to advanced follow-up training for your experts. Our courses can

either be held at your company or at one of our SIPLACE training centers worldwide. In addition to

our range of standard training programs, we can also offer customized courses to meet your indi-

vidual requirements.

SIPLACEtraining courses are always on a modular basis. This means that you can either book a

standard course or compile your own training program with the individual topics required for your

production environment.

Special training courses for SIPLACEHCS

Expert and technical training courses are available for the SIPLACEHCS.

Standard training courses for

SIPLACE HCS

Technical training for the HCS.

Follow-up courses and customized

courses

Customized training available on request.

Other training courses SIPLACE placement heads – modular training units

NOTICE

Operation of system only by qualified personnel

► Only staff with the relevant qualifications may start up, operate or otherwise work on

the machine.

► The qualification must be proven by means of training courses or instruction for the

personnel.

1.3 Operator levels

Certain functions or menus may only be executed or accessed by specially trained personnel. A

differentiation is made between the following operator levels:

●

Production

●

Advanced production

●

Service (customer)

The operator levels "Advanced production" and "Service (customer)" can be password protected.

The operator level "Service (SIPLACE)" is already password protected.

Production

This operator level includes those people who have been trained to operate the machine. These

people are authorized to use any functions associated with operating the machine and may call up

any menus needed to use the machine.

Advanced production

People with this operator level have completed special training and are authorized to perform setup

tasks e.g. creating setup configurations or determining Vision parameters etc.

Service (customer)

People with this operator level are specially trained technicians at the customer end, who can, for

example, define machine option settings.