Workcell-Installation-Guidelines-Troubleshooting-Maintenance-REV-F.pdf
PVA Workcell Installation , General Gui delines , Troubleshooting & Maintenance Rev F INNOVATION. PR ECISION. EXCELL ENCE.
PVA Workcell
Installation, General Guidelines,
Troubleshooting & Maintenance
Rev F
INNOVATION. PRECISION. EXCELLENCE.
Workcell Installation and General Guidelines
Revision F / January 2021
Page 2 of 59
Table of Contents
Introduction ...................................................................................................... 6
PVA Contact Information ........................................................................................................ 6
Document History ..................................................................................................................... 6
Safety .......................................................................................................................................... 7
System Description .................................................................................................................. 9
Personal Protective Equipment ........................................................................................... 10
Notices and Warnings ............................................................................................................ 10
Best Practices .......................................................................................................................... 10
Environmental .......................................................................................................................... 11
Workcell Location ..................................................................................................................... 11
Handling, Transportation, and Storage ............................................................................... 11
Storage, Temperature, and Humidity .................................................................................. 11
Dispensing/Spraying Equipment ......................................................................................... 11
Light Tower Operation ........................................................................................................... 12
Installation and Setup ..................................................................................... 13
Uncrate and Inspect ............................................................................................................... 13
To Place the Dispense System............................................................................................. 13
Light Tower Operation ........................................................................................................... 14
Board Sensor Sensitivity Adjustment Procedures .......................................................... 15
To Adjust the Board Sensors ........................................................................................ 15
Servo Motor Couplings........................................................................................................... 16
Inspection ................................................................................................................................. 17
Install the Teach Pendant ..................................................................................................... 18
Connect the Computer and Flow Monitor ......................................................................... 18
Install Light Tower .................................................................................................................. 19
Level the Workcell .................................................................................................................. 20
Power Up................................................................................................................................... 21
LCD Mounting Requirements ...................................................................................... 22
Machine Communications (SMEMA) .................................................................................. 23
Operating Safety ............................................................................................. 24
Workcell Installation and General Guidelines
Revision F / January 2021
Page 3 of 59
Safety Circuit .......................................................................................................................... 24
Polycarbonate and Safety Glass Guarding ...................................................................... 24
Doors ......................................................................................................................................... 24
Light Curtain ........................................................................................................................... 24
Exhaust Fan ............................................................................................................................ 25
Standard Machine Exhaust Requirements ............................................................... 25
Air Velocity Test Points ........................................................................................................ 26
Delta 6, Delta 8, and Flex Cells .................................................................................... 26
DeltaTherm, Spectra, and Queue/Inspect Station ................................................. 26
Manual Location .............................................................................................. 27
Troubleshooting .............................................................................................. 28
Calling Technical Support .................................................................................................... 28
Records .................................................................................................................................... 28
Fault Diagnostic for Closed Loop Servo Systems........................................................... 29
Maintenance ..................................................................................................... 31
Overview ................................................................................................................................... 31
Schedule ................................................................................................................................... 31
Procedures ...................................................................................................... 33
Ball Screw Slides .................................................................................................................... 33
Inspection ................................................................................................................................ 33
Conveyor Belt Replacement ................................................................................................ 33
Devices and Valves ................................................................................................................ 33
Servicing the Inline Material Filter...................................................................................... 34
Exhaust Fan Setup ................................................................................................................ 34
Pressure Differential Switch Setup ................................................................................... 35
Motor Feedback Test ............................................................................................................. 36
Encoder Feedback Test ........................................................................................................ 38
Computer and Workcell Communication .......................................................................... 39
RS-232 Communication ............................................................................................... 39
DMC-2200 Dip Switch Settings .................................................................................. 39