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Workcell Installation and General Guidelines Revision F / Janu ary 2021 Page 33 of 59 Procedur es Ball Screw Slides The slides should be greased with the fitting on the carriage every 100K M or approximately once a month…

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Workcell Installation and General Guidelines
Revision F / January 2021
Type Of Service
Service Area
Every Shift
Weekly
Monthly
Quarterly
Part-in-Place
Sensors
Clean with
warm water, a
mild solvent
(like dish
soap), and a
soft cloth, do
not use
moderate or
harsh
solvents,
such as
Isopropyl
Alcohol,
Acetone,
OS120, etc.
Pneumatics
Examine for correct
operation
Drain any water from the
main filter/regulator
Examine the
slides for wear
and smooth
operation
Dispensing /
Spraying
Equipment
Do the manufacturers
procedure to lubricate the
packing. Refer to individual
component manuals for the
procedure.
Clean Purge
Cups
Daily
Clean Valve
Tips
Daily
Figure 19: Preventive Maintenance Schedule
Workcell Installation and General Guidelines
Revision F / January 2021
Procedures
Ball Screw Slides
The slides should be greased with the fitting on the carriage every 100KM or approximately
once a month. Clean buildup on the ball screw and seals. Use lithium-type, soap base, grease
(JIS Type 2). Not all models have slides with grease fittings. If a slide does not have a grease
fitting, apply a small amount of grease to the slide, and move the slide back and forth.
Inspection
The cables in the flexible cable carrier should be examined for wear. Replace all worn cables.
Examine the top frame and end effecter for loose screws.
Conveyor Belt Replacement
1. Disconnect and lockout the power and air supplies.
2. Remove the dust cover plate. The dust cover plate is near the conveyor motor on the
inside of the conveyor.
3. Remove the conveyor belt from the pulley wheels.
4. Clean the conveyor rails where the belt rides.
5. Install a new conveyor belt. Put the belt on the pulley wheels farthest from the motor
first.
Note: Make sure that there are no twists in the belt.
6. Put the belt around the large pulley wheel, then around the other wheels.
7. Rotate the pulley wheels several turns by hand to make sure the belt is correctly
installed.
8. Put the cover plate on again.
Devices and Valves
Refer to the individual component and valve manuals for information about the
dispensing/spraying equipment and any other installed devices.
Workcell Installation and General Guidelines
Revision F / January 2021
Servicing the Inline Material Filter
Machines that dispense low viscosity materials may have an inline stainless-steel filter on
the pressure vessel. If material flow is reduced, the filter element could be clogged. All parts
of the filter are stainless steel and can be cleaned several times before replacing. To clean
or replace the filter:
1. Turn air supply pressure to the pressure vessel “Off”.
2. Turn the material valve on the vessel “Off”.
3. Use two large adjustable wrenches to separate the two sections of the filter.
4. Remove the stainless steel filter element, record the correct orientation.
5. Clean or replace the filter as necessary.
6. Assemble the filter and pressurize the system. It may be necessary to purge air from
the system.
7. Turn air supply pressure to the pressure vessel “On”.
8. Turn the material valve on the vessel “On”.
Exhaust Fan Setup
1. Turn the power “OFF”.
2. Open the electrical enclosure.
3. Use the dial in the overload relay in the electrical cabinet to set the overload relay
current to 1.0 * FLA for the motor. The FLA is shown on the motor nameplate.
4. Set the reset button to Manual.
5. Restart the machine.