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4 STANDALONE MANUAL HIGH FLOW VACUUM (TQ) 12/2020 TABLE OF CONTENTS

3STANDALONE MANUAL HIGH FLOW VACUUM (TQ) 12/2020

TABLE OF CONTENTS

1 MANUAL INFORMATION 5

1.1 MANUAL SCOPE 5

1.2 MANUAL CHANGE REQUEST 5

SKILL LEVELS 7

3 SAFETY 9

3.1 SAFETY NOTICES 9

3.1.1 Warning Notices 9

3.1.2 Mandatory Notices 9

3.1.3 Caution Notices 9

3.2 VACUUM PUMP CHARACTERISTICS 10

GLOSSARY OF TERMS 11

4.1 GLOSSARY 11

TECHNICAL REFERENCE 13

5.1 SYSTEM OVERVIEW 13

5.1.1 Mechanical Assemblies 15

5.1.1.1 Tooling Plate 15

5.1.1.2 Diverter Valve 16

5.1.1.3 Flow Controller 17

5.1.1.4 Pump Assembly 18

5.1.2 Operational Sequence 19

5.2 ELECTRICAL SCHEMATIC 20

5.3 TEST PROCEDURES 21

5.3.1 Diverter Valve Sensors Test 21

5.3.2 High Flow Vacuum System Present Sensor Test 23

5.4 REPLACEMENT PROCEDURES 25

5.4.1 Pump 26

5.4.2 Flexible Hoses 27

5.4.3 Vacuum Pump Enable Controller (VPEC) 29

5.4.4 Diverter Valve Sensors 30

5.4.5 High Flow Vacuum System Present Sensor 34

5.4.6 Tooling Table Surface Plate 36

5.5 MAINTENANCE 38

5.5.1 Daily 38

5.6 CALIBRATION 40

USER GUIDE 41

6.1 SETUP PROCEDURES 41

6.1.1 Product Set Up 41

6.1.2 Product Changeover 42

6.1.3 Machine Set Up 43

6.2 ERROR MESSAGES AND INDICATORS 44

6.2.1 Vacuum Error Handling 44

6.3 DIAGNOSTICS 45

CIRCUIT DIAGRAMS 47

7.1 LIST OF DRAWINGS 47

4 STANDALONE MANUAL HIGH FLOW VACUUM (TQ) 12/2020

TABLE OF CONTENTS

1 MANUAL INFORMATION

1.1 MANUAL SCOPE

STANDALONE MANUAL HIGH FLOW VACUUM (TQ) 12/2020 5

MANUAL INFORMATION

1.1 MANUAL SCOPE

This manual is a complementary supplement to your machine’s documentation. It provides tech-

nical, operating and safety information with advice relevant to its subject. For information regarding

general and specific machine technical, operating and safety information, refer to the relevant

machine documentation.

1.2 MANUAL CHANGE REQUEST

Information in this manual is subject to change without notice.

No part of this manual may be reproduced, transmitted in any form or means, electronically or

mechanically, including photocopying and recording, for any purpose without the express written

permission of ASM Assembly Systems Singapore Pte Ltd.

Every effort has been made during the composition of this manual to ensure that the information

has been clearly presented and correct in all respects.

If during the use of this manual, errors or omissions are found, or the reader considers that im-

provements are necessary to overcome any ambiguity or inaccuracies, a copy of the manual

change request form (see overleaf) should be completed and either faxed or forwarded to the ad-

dress below, accompanied with a copy of the relevant page and/or figure of the manual with the re-

commendation.

Quality Manager

ASM Assembly Systems Weymouth Ltd

11 Albany Road

Granby Industrial Estate

Weymouth

Dorset

DT4 9TH

England

Tel: +44 1305 760760

Fax: +44 1305 760123