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4 VTK- VS - BA - 015c -J | MDS 3200+ 系列 - 使用手册 | 引言 4.6 MDC 3200 + 内存 ...................................................................................................................... 26 5 微喷射点胶阀 MDV ...............…
VTK-VS-BA-015c-J | MDS 3200+ 系列-使用手册 | 引言
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目录
1 引言 ......................................................................................................... 6
2 安全提示 .................................................................................................. 7
2.1 责任与义务 ............................................................................................................................... 7
运营商的义务 ........................................................................................................................... 7
操作人员的义务 ....................................................................................................................... 7
2.2 使用系统时的风险 ................................................................................................................... 7
2.3 预期用途 ................................................................................................................................... 8
2.4 技术规范 ................................................................................................................................... 9
2.5 警告........................................................................................................................................... 9
2.6 操作和维修人员资质 ............................................................................................................. 10
2.7 防护设备和防护服 ................................................................................................................. 10
3 用户注意事项 ......................................................................................... 11
3.1 如何使用本手册 ..................................................................................................................... 11
3.2 说明......................................................................................................................................... 11
危险标识 ................................................................................................................................. 11
危险级别 ................................................................................................................................. 11
惯用图示 ................................................................................................................................. 12
简称......................................................................................................................................... 12
3.3 工具......................................................................................................................................... 13
MDT 301 通用工具 ................................................................................................................. 13
MDT 302 喷嘴校准工具 ......................................................................................................... 13
MDT 303 喷嘴更换工具 ......................................................................................................... 13
MDT 304 喷嘴推出工具 ......................................................................................................... 14
MDT 310 撞针更换工具 ......................................................................................................... 14
MDT 316 喷嘴清理工具 ......................................................................................................... 14
内六角扳手套装 ..................................................................................................................... 14
MDT 306 扭矩扳手和适配钻头 ............................................................................................. 14
扭矩信息（单位 N.m） ......................................................................................................... 15
4 控制器 MDC 3200
+
.................................................................................. 16
4.1 技术参数 ................................................................................................................................. 16
4.2 前面板 ..................................................................................................................................... 17
4.3 后面板 ..................................................................................................................................... 18
4.4 功能键 ..................................................................................................................................... 19
4.5 菜单结构 ................................................................................................................................. 21
主菜单 ..................................................................................................................................... 22
子菜单“Pulse Parameters”脉冲参数 ..................................................................................... 23
子菜单“Heater”加热块 .......................................................................................................... 23
子菜单“Status”状态 ............................................................................................................... 24
子菜单“Scenario”方案设置.................................................................................................... 24
子菜单“Service-Option”服务选项 ......................................................................................... 25
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VTK-VS-BA-015c-J | MDS 3200+ 系列-使用手册 | 引言
4.6 MDC 3200
+
内存 ...................................................................................................................... 26
5 微喷射点胶阀 MDV ................................................................................. 27
5.1 阀组件 ..................................................................................................................................... 27
5.2 阀分解图 ................................................................................................................................. 28
5.3 技术资料 ................................................................................................................................. 29
5.4 阀型号 ..................................................................................................................................... 29
5.5 MDV 3200 系列特点............................................................................................................... 30
6 初始操作 ................................................................................................. 31
6.1 交付......................................................................................................................................... 31
开箱......................................................................................................................................... 31
6.2 首次组装点胶阀 ..................................................................................................................... 32
6.3 安装 MDS 3200
+
...................................................................................................................... 33
安装 MDC 3200
+
..................................................................................................................... 33
将点胶阀装入设备 ................................................................................................................. 33
MDS 3200
+
接线 ....................................................................................................................... 33
6.4 带冷却适配头的阀 ................................................................................................................. 36
6.5 校准过程 ................................................................................................................................. 37
6.6 初次注入点胶介质 ................................................................................................................. 39
6.7 去除液盒里的空气 ................................................................................................................. 39
6.8 设置参数并启动 ..................................................................................................................... 39
7 操作 ........................................................................................................ 40
7.1 触发点胶序列 ......................................................................................................................... 40
7.2 多点喷射与定位（模式） ..................................................................................................... 40
7.3 点胶过程中的参数 ................................................................................................................. 41
7.4 最大和最小参数限制 ............................................................................................................. 42
7.5 输入参数 ................................................................................................................................. 43
7.6 保存参数集 ............................................................................................................................. 43
7.7 加载参数 ................................................................................................................................. 43
7.8 方案设置 ................................................................................................................................. 44
方案设置基础知识 ................................................................................................................. 44
方案设置输入 ......................................................................................................................... 45
通过选择引脚选择方案设置点胶 ......................................................................................... 46
7.9 出厂设置 ................................................................................................................................. 47
7.10 辅助模式 ................................................................................................................................. 48
7.11 校准偏置 ................................................................................................................................. 48
7.12 安装加热块点胶 ..................................................................................................................... 49
安装加热块 MDH-230tf.......................................................................................................... 50
MDH-230tf 加热块和 MDC 3200
+
控制器 .............................................................................. 51
带 MDH-230tf 加热块的校准 ................................................................................................. 51
拆卸 MDH-230tf 加热块......................................................................................................... 53
7.13 关闭 MDS 3200
+
...................................................................................................................... 53
8 通讯接口 ................................................................................................. 54
8.1 串口 RS-232C：9-Pin Sub-D ................................................................................................... 54
引脚分配 ................................................................................................................................. 54
RS-232C 指令 .......................................................................................................................... 55
VTK-VS-BA-015c-J | MDS 3200+ 系列-使用手册 | 引言
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8.2 PLC 接口：15-pin, Sub-D ........................................................................................................ 78
引脚功能 ................................................................................................................................. 78
远程校准 ................................................................................................................................. 79
8.3 AUX 插口 ................................................................................................................................. 81
9 清洗 ........................................................................................................ 82
9.1 注意事项 ................................................................................................................................. 82
9.2 密封材料的耐热性 ................................................................................................................. 82
9.3 密封材料和清洗剂的兼容性 ................................................................................................. 83
9.4 清洁方法 ................................................................................................................................. 84
预先清洁 ................................................................................................................................. 84
用清洗剂冲洗 ......................................................................................................................... 85
拆卸阀并进行精细净化 ......................................................................................................... 86
精细净化 ................................................................................................................................. 89
组装液盒 ................................................................................................................................. 93
LX 撞针密封圈的拆卸、清洗及安装 .................................................................................... 97
10 维护保养 ............................................................................................... 100
10.1 保养提示 ............................................................................................................................... 100
10.2 更换撞针密封圈 ................................................................................................................... 100
10.3 撞针的维护 ........................................................................................................................... 101
拆卸....................................................................................................................................... 101
安装....................................................................................................................................... 102
拆卸及清洗 ........................................................................................................................... 102
再次安装撞针和指尖滑动测试 ........................................................................................... 103
11 错误信息 ............................................................................................... 104
11.1 错误信息列表 ....................................................................................................................... 104
11.2 错误信息说明 ....................................................................................................................... 105
12 运输、存放和废弃处理 ........................................................................ 111
12.1 运输....................................................................................................................................... 111
12.2 存放....................................................................................................................................... 111
12.3 回收与处理 ........................................................................................................................... 111
13 备用件及工具 ....................................................................................... 112
14 附件 ...................................................................................................... 117
14.1 欧共体符合性声明 ............................................................................................................... 117
14.2 MDC 3200
+
规格图 ................................................................................................................ 118
14.3 MDV 3200A 规格图 .............................................................................................................. 119
14.4 PLC 接口连接图 .................................................................................................................... 120
14.5 MDC 菜单概览 ...................................................................................................................... 121
14.6 阀分解图 ............................................................................................................................... 122
14.7 微点胶系统运输净化声明 ................................................................................................... 123