FLX500-maintenance.pdf - 第15页
2 … Periodic Maintenance Weekly Maintenance —11— ated by pushing the Socket Actuator button on the monitor . CAUTION: Pinch Point. The Actu- ator Plate lowers onto the sockets to open them. Keep fingers and obje cts aw…
Data I/O
FLX500 Chptr 2
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NOTE: Once a year,
FLX500
Programmer
Module performance can be verified or
returned to Data I/O for verification. See
Annual Performance Verification on page
23.
Gantry Movement and
Alignment
The FLX500 gantry scans fiducials on the Tray
Modules and Programmer Modules using an
optical sensor on the PNP Head. This occurs
when programming is started after any module
receives power for the first time.
If you experience any alignment problems, such
as pick and place failures, you can:
• rescan the fiducials at the Diagnostics –Mod-
ules Window
• verify system calibrations at the Diagnostics
–Alignment Window. If the verification fails,
see Calibration Fails in the on-screen Help.
For more information, see the on-screen Help in
the diagnostics area of the application.
Daily Maintenance
Clean the Sockets
Tools Required:
• Shop air, clean and dry, .48-.55 MPa
(70-80 PSI).
• 4 mm Hex Key (Allen Wrench)
Remove dust and debris from the sockets with
clean, dry, compressed air. Actuate the sockets to
ensure dust and debris are cleared from beneath
the contacts. If the Socket Adapter is installed in
the FLX500 programmer, the sockets can be actu-
2 … Periodic Maintenance Weekly Maintenance
—11—
ated by pushing the Socket Actuator button on
the monitor.
CAUTION: Pinch Point. The Actu-
ator Plate lowers onto the sockets to open
them. Keep fingers and objects away from the
Socket Adapters when actuating them.
Check the sockets for wear; replace the Socket
Adapter if necessary.
If further cleaning is needed for best throughput,
remove the Socket Adapter and clean it in an
ultrasonic bath with approved cleaning fluid.
Isopropyl alcohol (isopropanol) can be used to
clean the Socket Adapter.
Weekly Maintenance
• Running the Self-test
• Checking Probe Tips
• Cleaning the Fiducials and Sensors
Running the Self-test
Tools Required:
•Vacuum tweezers
Perform the system Self-test once each week to
verify proper operation of all internal electronic
systems.
NOTE: The Self-test runs automatically
when power is applied to the
FLX500
unit.
To run the Self-test:
1. End a job if one is running.
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FLX500 Chptr 2
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2. Clear all devices or cards from the sockets
and from the work surface.
3. Close the FLX500 Application with the Exit
button.
4. Turn off the power by pressing the power
switch (right side) once and releasing. Then
push it and release once more to turn it on
again.
The Self-test will begin automatically. Check
that no system errors display on the monitor.
Checking Probe Tips
Tools Required:
• water and lint-free cloth or swab
1. Clean the rubber PNP probe tips with water
on a clean, lint-free cloth or swab.
2. Check for wear or cracking; replace the tips
if necessary.
CAUTION: Probe tips could get damaged by
isopropyl alcohol. Do not use isopropyl alco-
hol on the rubber probe tips. It will dry them
excessively, making them prone to cracking
and leaking air.
Cleaning the Fiducials and Sensors
Tools Required:
• shop air, clean and dry, .48-.55 MPa
(70-80 PSI)
Tray Modules have two fiducial locations and a
sensor, and Programmer Modules have one fidu-
cial location. These fiducials and sensors must be
Data I/O Part Numbers
Probe Tip 4.57 mm OD 288-0019-001
Probe Tip 3.05 mm OD 288-0020-001