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Station Software 709.1 / Installation Manual Ausgabe 05/2016 E dition 10 3.5 Upgrading from t he 704.xx S oftware V ersion ► If necessary, perform an upgra de to the Micro soft Windows Embe dded Standard 7 (WES 7, 32 - b…

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Station Software 709.1 / Installation Manual Ausgabe 05/2016 Edition
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– The 709.x station software version runs with Windows Embedded Standard 7 (WES7) only.
The station computer has to be equipped with at least 2 GB memory with WES7, 32-bit and 4
GB memory with WES7, 64-bit respectively. If necessary, station computers in the field have to
be exchanged or upgraded with a memory extension. Please refer to the Technical Information
TI2014-09E04.
– When upgrading from a previous station software version to the 709.x version, C&P head
segments with the Deactivated or Not used state will be reset to the Activated state
automatically! If required, the status for such segments has to be changed manually again.
– Predictive Maintenance:
By installing station software version 709.1, the calculation of the maintenance display for
placement heads, cutters and X/Y axes has been changed for the SX placement machines.
The calculation is now based on time.
For this, the following conditions must be met:
► Ensure that the system time of the station computer is set correctly.
► Perform a complete maintenance of the machine and placement heads before installing the
station software. This is required as a date stamp is stored in the corresponding EEPROMs
with the new station software version and this stamp is used for the maintenance display.
3.1 Upgrading from the 708.x Software Version
No further steps required.
3.2 Upgrading from the 707.x Software Version
► If necessary, perform an upgrade to the Microsoft Windows Embedded Standard 7 (WES7,
32-bit or 64-bit) operating system. See sections 4.1.1 and 5.3.1.
3.3 Upgrading from the 706.xx Software Version
► If necessary, perform an upgrade to the Microsoft Windows Embedded Standard 7 (WES7,
32-bit or 64-bit) operating system. See sections 4.1.1 and 5.3.1.
3.4 Upgrading from the 705.xx Software Version
► If necessary, perform an upgrade to the Microsoft Windows Embedded Standard 7 (WES7,
32-bit or 64-bit) operating system. See sections 4.1.1 and 5.3.1.
► SX1/SX2 and DX1/DX2 placement machines in the field with an FC camera at Location 1:
Due to an error correction in the configuration, the FC camera position has been moved and
thus the calibration values for the camera and the segment offset are invalid.
Recalibrate the camera and the segment offset.
Station Software 709.1 / Installation Manual Ausgabe 05/2016 Edition
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3.5 Upgrading from the 704.xx Software Version
► If necessary, perform an upgrade to the Microsoft Windows Embedded Standard 7 (WES7,
32-bit or 64-bit) operating system. See sections 4.1.1 and 5.3.1.
► SX1/SX2 placement machines in the field with an FC camera at Location 1:
Due to an error correction in the configuration, the FC camera position has been moved and
thus the calibration values for the camera and the segment offset are invalid.
Recalibrate the camera and the segment offset.
► Recalibrate the travel ranges.
► Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
► Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.11).
► Perform a component sensor calibration if a CPP placement head is used for 0201/01005
placement.
► Perform the closed vacuum calibration if Twin Heads are used.
3.6 Upgrading from the 703.02 or 703.02 SP1 Software Version
► If necessary, perform an upgrade to the Microsoft Windows Embedded Standard 7 (WES7,
32-bit or 64-bit) operating system. See sections 4.1.1 and 5.3.1.
► SX1/SX2 placement machines in the field with an FC camera at Location 1:
Due to an error correction in the configuration, the FC camera position has been moved and
thus the calibration values for the camera and the segment offset are invalid.
Recalibrate the camera and the segment offset.
► Please pay attention to the Technical Information TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
► Recalibrate the travel ranges.
► Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
► SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and the sensor modules have to be
programmed. For this, perform the work steps that are described in the Technical Information
TI2010-02V01 and TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These
work steps can only be performed by the SIPLACE Service.
► SX 1/2 placement machine:
In order to use the "Long Board" option and the "Gantry Modularity" functionality, PCB mapping
and head mapping have to be performed.
► Placement machines with FC camera:
The entire placement head has to be calibrated.
► X4i placement machine:
The machine zero points, tables, nozzle changers, PCB reference corners and, if stationary
cameras are present the placement heads as well, have to be recalibrated (due to a changed
handling of double zero points on the X4i placement machine). No mapping is necessary.
► Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.11).
► Perform a component sensor calibration if a CPP placement head is used for 0201/01005
placement.
► Perform the closed vacuum calibration if Twin Heads are used.
Station Software 709.1 / Installation Manual Ausgabe 05/2016 Edition
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3.7 Upgrading from the 703.01 Software Version
► If necessary, perform an upgrade to the Microsoft Windows Embedded Standard 7 (WES7,
32-bit or 64-bit) operating system. See sections 4.1.1 and 5.3.1.
► Please pay attention to the Technical Information TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
► Recalibrate the travel ranges.
► Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
3.7.1 SX-Series Placement Machines
► SX1/SX2 placement machines in the field with an FC camera at Location 1:
Due to an error correction in the configuration, the FC camera position has been moved and
thus the calibration values for the camera and the segment offset are invalid.
Recalibrate the camera and the segment offset.
► SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and sensor modules have to be
programmed. For this, perform the work steps that are described in the Technical Information
TI2010-02V01 and TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These
work steps can only be performed by the SIPLACE Service.
► Exchange the X/Y sensor modules to X-03068500-03 / Y-03064608-03.
► Install the 709.1 station software.
► If necessary, install the Coplan computer or feeder computer software, see chapter 6.
► Shut down the machine.
► Remove the tables.
► Switch on the machine again and wait until all error messages have been displayed and the
eSW download menu is enabled.
► Perform the eSW download for all subsystems.
► Reboot the machine.
► Place the tables.
The eSW download for the feeders starts automatically.
► Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.11).
► Perform a component sensor calibration if a CPP placement head is used for 0201/01005
placement.
► Perform the closed vacuum calibration if Twin Heads are used.
► Calibrate the machine by performing the following steps:
► Calibrate the gantry axis (activate the options Y-axis: Encoder Alignment, Travel range,
X-axis: Parameterization, Y-axis: Mapping in the list).
► Perform PCB and head mapping.
► Start the production.