00197551-01_MM_CPP-CP-Twin_Kunde_en.pdf - 第20页

Maintenance tasks for CPP Preparatory Steps 20 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 3.3 3 . 3 P r e p a r a t o r y S t e p s Preparatory Steps Preparing the Head Mount Preparing the Head Mount…

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Maintenance tasks for CPP
Tools, Consumables, Spare and Wear Parts
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 19
Clamping ring mount front plate CPP 03077754- xx X*
Antistatic tweezers, type Bernstein 5-192 00377393- xx X
Antistatic tweezers, type Bernstein 5-195 00377394- xx
Tweezers for filter disk, anti-magnetic 03092319- xx
Tweezers, blunt 145 mm size 3 mm 00376493- xx X
Tweezers 150 mm pointed, angled 00096487- xx
TorqueVario-S screwdriver (1.0-5.0 Nm) 03078400- xx X
Bit holder for TorqueVario screwdriver 03078706- xx X*
Bit extension 150 TX20 03073256- xx
Bit extension 150 Allen key 2.5 03043440- xx
Allen key set 0.7 - 2 mm 00320265- xx X
Torx Allen screwdriver TX8 03080081- xx
Calibration tool version 3 03010565- xx
Calibration tool version SST23 03034148- xx
Nozzle assembly type 2057 03070280- xx
Set of Allen keys 00376492- xx
Set of fork wrenches 00096290- xx
Component sensor protective cap 03080984- xx
Torque wrench snap off, 0.2 – 2 Nm 03090000- xx
Jaw plug tool 1-17 for torque wrench 03090001- xx
Torque screwdriver 20-120 Ncm 00386253- xx X
Torque interchangeable blades 2.5 mm, hexagonal 03090019- xx X
Diagonal cutter electronics, size 110 00318673- xx X*
Torque interchangeable blades 3 mm hexagonal 03109522- xx X
Torque screwdriver ESD 0.1-0.6 Nm 00386132- xx X
Torque interchangeable blades 2 mm, hexagonal 00386136- xx X
Tweezers filter disk CPP 03046190- xx X*
Open-ended wrench, size 17 03109304- xx X*
Bit WS 1.5 with spherical head 03078707- xx X*
Philips inset PH1 03075861- xx
Wrench socket size 8
Additionally required documentation Item no. HMK
If required, service manual for removal and installation of placement
head in your machine.
Note: You need more tools etc.
If required, technical information "Maintenance level for DP unit on
CPP head incorrect in the software"
DE: TI2013-06D02
EN: TI2013-06E02
If required, technical information "Defective silencer at CPP head". DE: TI2013-04D01
EN: TI2013-04E01
If required, assembly instructions "Universal placement head
mounting rack"
00196371- xx
Checklist for head maintenance kit CPx DE+EN 00197488- xx
Tools Item no. HMK
Maintenance tasks for CPP
Preparatory Steps
20 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin
3.3
3.3 Preparatory Steps
Preparatory Steps
Preparing the Head Mount
Preparing the Head Mount
Assemble the head mount. For details, refer to the assembly instructions "Universal placement head
mounting rack" [DE+EN: 00196371-xx].
Vacuum test
Set the nozzles for the current nozzle configuration down in the nozzle changer.
Before you begin maintenance work, perform a vacuum test. Use the calibration nozzles 2057 for
this. If vacuum value irregularities occur at certain segments, take a closer look at these during main-
tenance work. Note down the numbers of the problematic segments for later reference.
Spare parts Item no. HMK
Holding circuit assembly for CPP version <= 04 03055424- xx
Holding circuit assembly for CPP version >= 05 03081381- xx
Silencer assembly CPP 03061440- xx
Nozzle magazine type 20xx 03066107- xx
CAUTION
Perform a software update if required
Due to an incorrect value in the station software, the request to perform maintenance may be
shown too late or not at all.
From SW 706.01 SP2 (or 705.05.SP2) onwards, the request is shown correctly.
For older software, perform a software update. For details, refer to the technical information
"Maintenance level for DP unit on CPP head incorrect in the software" [DE: TI2013-06D02]
[EN: TI2013-06E02].
CAUTION
ESD
Connect the assembly mount ESD connection to an ESD connection at the workplace.
Always observe the ESD regulations described in the user manual.
NOTICE
Error messages
The following error messages could indicate that the holding circuit is dirty:
During the reference run: "FM 30614 Holding circuit vacuum for nozzle of specified type too
small"
During placement: "FM 30565 Measured pressure in holding circuit is too low"
Maintenance tasks for CPP
Preparatory Steps
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 21
Preparing the Placement Head
Dismantle the placement head and remove it from the placement machine. For details, refer to the
service manual for your machine.
Use the FHE function if possible.
Fit the placement head onto the head mount.
Dismantling the Front Plate
Dismantle the front plate. For details, refer to the "Service manual CPP".
Multipette
Multipette
Prepare the multipette. For more information about this, read section "9 Handling the Multipette"
[ 89]. Also observe the following instructions:
Color-coding of dosage devices and lubricants
Fit the protective cap onto the component sensor for
the placement head.
CAUTION
Do not combine lubricants!
Contamination (combination) of lubricants can affect the service life of the bearings!
Only use the combitip specifically marked for each lubricant, to avoid combining the lubri-
cants.
Color Lubricant Application
Black Black combitip
Klüberalfa DH 3-100
Driver bearing
Blue Blue combitip
Lubcon Thermoplex ALN 1001/00 50 ml
Segment guide/Z linear guide
Yellow Yellow combitip
Klüber oil GEM 1 220 N
Support roller
Green Green combitip
Isoflex Topas NCA 5051
Star bearing