00197551-01_MM_CPP-CP-Twin_Kunde_en.pdf - 第28页
Maintenance tasks for CPP Performing Maintenance Tasks 3.5.5 Checking/Replacing the DP Vac uum Hoses 28 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 3.5.5 3 . 5 . 5 C h e c k in g / R e p la c in g t h…
Maintenance tasks for CPP
3.5.3 Oiling the Z-Axis Support Roller (Version 05 Only) Performing Maintenance Tasks
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 27
3.5.3
3.5.3 Oiling the Z-Axis Support Roller (Version 05 Only)
Oiling the Z-Axis Support Roller (Version 05 Only)
► For this maintenance task, use the yellow combitip with Klüber oil GEM 1 220 N.
► Set the multipette to 1 µl.
3.5.4
3.5.4 Oiling the Z Axis Linear Guidance
Oiling the Z Axis Linear Guidance
NOTICE
This maintenance task may not always be needed. This depends on the placement head ver-
sion being used.
As part of the product enhancement process, different methods of lubricating the CPP support
roller have been used:
► CPP versions without service hole to oil the support roller have a maintenance-free bearing
and do not require any additional oiling.
► CPP versions with a service hole to oil the support roller and yellow mark are to be oiled as
follows.
NOTICE!
Lubricate via the service hole n the back of the front plate.
The front plate needs to be removed for this.
► Press the Z axis up to the top stop. This gives you ac-
cess to the service hole.
► Insert the multipette into the service hole and apply
1 µl of lubricant to the supporting roller.
► Move the Z axis manually in and out approx. five
times.
► Clean the linear guide with a cleaning stick.
► For this maintenance task, use the blue combitip with
Thermoplex ALN 1001/00.
► Set the multipette to 4 µl.
► Position the multipette at the center of the left (1)
guide track side.
Apply 4 µl of lubricant.
Now move the multipette slightly upwards to distrib-
ute the droplet.
Do the same on the right side (2) of the guide track.
► Move the Z axis manually in and out approx. five
times.
► Using the same method, apply another 4 µl in each
case and move the Z-axis another five times.
⇨ A total of 8 µl must be applied to each guide track (=
two times 4 µl).
Maintenance tasks for CPP
Performing Maintenance Tasks 3.5.5 Checking/Replacing the DP Vacuum Hoses
28 Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin
3.5.5
3.5.5 Checking/Replacing the DP Vacuum Hoses
Checking/Replacing the DP Vacuum Hoses
3.5.6
3.5.6 Cleaning the Light Barrier on the DP Drive
Cleaning the Light Barrier on the DP Drive
Overview
NOTICE
Tweezers
When replacing hoses, use the "tweezers, pointed, angled 150 mm" [00096487-xx], if required.
► Check the vacuum hoses.
If a vacuum hose (1) is damaged or leaky, this must
be replaced by authorized personnel. Refer to the
service manual for removal and installation details.
During checking, pay particular attention to the fol-
lowing parts of the hose:
⇨ (2) Level with the screw on the Single Core Solu-
tion (SCS)
⇨ (3) The area around the own segment
⇨ (4) The area around the neighboring segment
CAUTION!
When fitting the hose, make sure that this does not rub
against the cap of the own or neighboring segment.
Check the above mentioned areas when moving the seg-
ment in and out.
NOTICE!
All CPP heads from August 2011 and all Service CPP
heads are equipped with a service opening (1) on the DP
drive. Cleaning the light barrier and the switching ring can
be carried out via this service opening.
Maintenance tasks for CPP
3.5.6 Cleaning the Light Barrier on the DP Drive Performing Maintenance Tasks
Maintenance Manual SIPLACE Placement Heads CPP, C&P20, Twin 29
Checking error messages
Cleaning the Light Barrier on the DP Drive
► Turn the segment several times. In doing so, the switching ring and the light barrier are cleaned.
► Repeat this procedure with a new cleaning stick until it is no linger dirty.
► Clean the surface around the service opening and close it with a new black sticker.
► Repeat these steps for all DP drives.
NOTICE
Checking error messages
We recommend to check the warnings and error messages issued at the station on a weekly
basis.
Cleaning should be done every six months. It is always necessary to clean the light barrier and
the switching ring when one of the following error messages is displayed in the station software.
► eWarning: 30483 – light barrier button of the segment is not working correctly (dirt on ZDS/
switching ring)
► eWarning: 30488 – Z axis knocks on board (dirt on ZDS/switching ring)
► eWarning: 30483 – light barrier button of the segment is not working correctly
► eWarning: 30507 – [DP axis, x gantry] Hardware warning occurred x times (if the warnings
above occur too often)
► eWarning: 30508 – [DP axis, gantry x] Hardware warning occurred more than 100 times (if
the warnings above occur too often)
► Mark the first segment by removing the nozzle.
► Remove the black sticker from the protective cap.
► Wet the cleaning stick [00388764-xx] (1) with isopro-
panol.
CAUTION!
Make sure you use the right cleaning sticks, otherwise
this could lead to damage.
► Insert the cleaning stick as shown into the service
opening (2) in such a way that is is located between
the light barrier and the switching ring.