2050-2060.pdf - 第14页

KE-2000R 系列操作手册目录 Rev01 vi 5-4-4-3 基准销的位置 ························· 5-45 5-4-4-4 外形基准的位置 ························ 5-46 5-4-4-5 MTC 滑梭吸取位置 ······················ 5-47 5-4-4-6 MTS 装配位置偏差 ······················ 5-48 5-4-4-7…

KE-2000R 系列操作手册目录 Rev01

5-1-2 启动数据库 ····························· 5-4

5-1-3 元件数据（包括图像数据）的制作与编辑 ················ 5-9

5-1-3-1 追加 ····························· 5-9

5-1-3-2 复制 ····························· 5-10

5-1-3-3 注册(在数据库中的注册) ···················· 5-11

5-1-3-4 注册(在程序编辑中的注册) ··················· 5-12

5-1-3-5 删除 ····························· 5-13

5-1-3-6 更改名称 ··························· 5-13

5-1-3-7 替换 ····························· 5-14

5-1-4 包装方式（包装代码） ························ 5-14

5-1-5 查找（检索） ···························· 5-15

5-1-6 工具 ································ 5-16

5-1-6-1 数据库工具 ·························· 5-16

5-1-6-2 厂商 ····························· 5-21

5-1-6-3 球模式编辑 ·························· 5-21

5-1-6-4 选项 ····························· 5-22

5-1-7 视觉（图像）数据的制作 ······················ 5-24

5-1-8 打印 ······························· 5-25

5-1-9 退出数据库 ···························· 5-25

5-2 操作选项 ································ 5-26

5-2-1 概要 ······························· 5-26

5-2-2 详细设定项目 ··························· 5-26

5-2-2-1 示教····························· 5-26

5-2-2-2 生产(显示)·························· 5-27

5-2-2-3 生产的功能选项的设定····················· 5-28

5-2-2-4 生产的功能 2 选项的设定···················· 5-30

5-2-2-5 生产时的暂停选项设定····················· 5-31

5-2-2-6 生产时的检查选项设置(仅 KE-2055R、2060R 可选择)········ 5-33

5-2-2-7 使用单元的选项设定······················ 5-34

5-3 设备运行信息 ······························ 5-36

5-4 机器设置 ································ 5-37

5-4-1 概要 ······························· 5-37

5-4-2 机器设置的启动与退出 ······················· 5-38

5-4-3 文件 ······························· 5-40

5-4-3-1 已注册的吸嘴一览表······················ 5-40

5-4-3-2 读取吸嘴数据························· 5-40

5-4-4 设置各组 ····························· 5-41

5-4-4-1 ATC 吸嘴的分配 ······················· 5-41

5-4-4-2 无吸嘴真空值 ························ 5-44

KE-2000R 系列操作手册目录 Rev01

5-4-4-3 基准销的位置························· 5-45

5-4-4-4 外形基准的位置························ 5-46

5-4-4-5 MTC 滑梭吸取位置 ······················ 5-47

5-4-4-6 MTS 装配位置偏差 ······················ 5-48

5-4-4-7 元件废弃位置 ························ 5-49

5-4-4-8 IC 回收带位置 ························ 5-50

5-4-4-9 贴片头（Head）待命位置 ··················· 5-51

5-4-4-10 使用单元 ·························· 5-52

5-4-4-11 HLC 连接 ·························· 5-58

5-4-4-12 基板传送 ·························· 5-59

5-4-4-13 真空台 ··························· 5-60

5-4-4-14 信号灯 ··························· 5-61

5-4-4-15 坏板标记传感器示教 ····················· 5-62

5-4-4-16 共面检测 ·························· 5-64

5-4-4-17 VCS 脏污检查 ························ 5-65

5-4-4-18 CAL 块标记脏污设置 ····················· 5-66

5-4-5 机器设置 ····························· 5-67

5-5 手动控制 ································ 5-68

5-5-1 概要 ······························· 5-68

5-5-2 手动控制的起动与结束 ······················· 5-69

5-5-3 贴片头控制菜单 ·························· 5-70

5-5-4 激光图像显示 ··························· 5-70

5-6 自动校准 ································ 5-72

5-6-1 概要 ······························· 5-72

5-6-2 设置组 ······························ 5-73

5-6-2-1 激光传感器高度························ 5-73

5-6-2-2 吸嘴旋转中心························· 5-74

5-6-2-3 贴片头偏移·························· 5-75

5-6-2-4 VCS 偏移(仅限于 KE-2055R/2060R) ··············· 5-77

5-6-2-5 VCS2 值化阈值(仅限于 KE-2055R/2060R) ············· 5-78

5-6-2-6 真空校准··························· 5-79

5-6-2-7 OCC 偏移（选购件） ······················ 5-79

5-6-2-9 FCS（选购件） ························ 5-79

5-7 其它 ·································· 5-80

5-7-1 记录工具（Log Tool） ······················· 5-80

5-7-2 自动取得记录功能 ························· 5-81

5-7-3 停电对策 ····························· 5-83

第 6 章 KE-2000R 系列操作故障的排除方法······················ 6-1

第 1 章设备概要 Rev01

1-1

第 1 章设备概要

1-1. 前言

“KE-2050R/2055R/2060R”(以下简称为 KE-2000R 系列)是 KE-2000 系列的后续机型，继承了

由 KE-700 系列构筑的模块化概念所具有的灵活性，是经济性、通用性、可靠性、维护性与安全性

得到进一步提高的逐片式新系列贴片机。

KE-2000R 系列利用主控计算机(HLC)，不仅可进行 KE-2000R 系列的生产线控制，而且可对

KE-2000 系列、KE-700 系列以及 JUKI 制造的涂胶机(KD-775，770)进行生产线控制，因而可构筑适

于各种应用程序的生产线。

操作界面采用 Windows XP 作为操作系统软件（基础软件），更加容易操作。。

* KE-2050R/2055R 主要适用于小型芯片元件的贴片，同时也可用于薄型芯片形状的元件以及

QFP、CSP 及 BGA 的贴片。

* KE-2060R 除具有上述性能之外，还可对大型 QFP、CSP、BGA 等 IC 进行贴片。

1-2 特点

☆ 通过使用 4 吸嘴同时识别的多激光贴片头(MNLA)，实现高速贴片。

* 1 个 MNLA 贴片头由 4 个吸嘴构成（KE-2050R/2055R）

* 1 个 MNLA 贴片头由 4 个吸嘴+1 个 FMLA 贴片头，共 5 个吸嘴构成（KE-2060R）

 各吸嘴轴的上下动作、旋转动作均采用独立的 AC 伺服马达，实现了不受贴片模式影响的高速贴

片。

 利用元件识别摄像机和图案匹配功能，提高了对基板标记的识别能力。同时，利用区域基准标

记识别功能，通过一组标记可实现对多个元件的贴片。

 贴片机具有识别贴片位置偏移和自动校正功能（FCS:Flexible Calibration System）,可以保

持交货当时的贴片精度。(选购)

 通过所装备的位置校正摄像机、高度测量装置、送料器统一准备功能（选购项）使准备时的机

器停止时间最小化，实现高运作效率。

 利用激光校准测量时检查芯片站立状态，提高吸取贴片可靠性。

 基板支撑部位(基板 Backup)采用马达驱动，减轻解除基板夹具时的振动，防止元件在贴片后出

现偏移，缩短夹紧与释放时间。

 利用位置校正摄像机和高度测量装置可不打开机盖进行准备工作，提高安全性。

 通过在送料器安装部位装备指示器（送料器位置指示器：FPI），用 LED 指示灯显示生产过程中

发生的“元件用完通知”、“元件剩余量警告”，提高更换元件的操作效率。(选购件)

 OS 采用 Windows XP，容易操作。