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Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-series Edition 07/2009 75 2.3 Safety instructions W ARN ING 2 Comply with the higher ranking "Safety Instructions " in Chapter "Ope…

Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-series

Edition 07/2009

2.2 Requirements

Component trolley for S-tape feeders:

This is not permitted in combination with a C&P20 head! Crash risk! 2

– MTC on a 1-gantry placement area:

The current MTC2 slide-in framework up to FS 02 can only be mounted at locations 2 and 4.

– MTC on a 2-gantry placement area:

This can only be mounted in the X-series with SW 60

3 and slide-in framework (03009963-) with

FS 03.

– MTC at a 1-gantry placement area:

The current MTC2 pull-out frames up to FS 02 can only be fitted at location 2 and 4.

– MTC at a 2-gantry placement area:

This can only be fitted in the X-series with software version 603 and pull-out frames

(

03009963-) with FS 03.

– The C&P 20 placement head cannot be used with the MTC.

– In the 1-gantry placement area with MTC, the head can o

nly be fitted in the top position. The

installation height is monitored during the head reference run.

– Crash risk: When

the CPP head is used with the MTC, the travel range must also be re-

stricted. You should therefore order 2x the extension for

the Y axis stop (item no.: 03075963-

01 "Adaptation, Y axis stop, MTC“).

– Cras

h risk: When the CPP head is used with the MTC, the "notched base“ positioning aid on

the pull-out frame of the MTC must also be replaced. You should therefore order 2 x item no.:

03010773-02 "Notched base“. The new notched base is 103 mm high.

A pull-out frame with the FS04 does not require further conversion.

– When the CPP head is used with the MTC, the crash ligh

t barriers on the MTC's feed axis must

be fitted in the bottom position. Read the "MTC2 on component trolley docking unit X-S" as-

sembly instructions (item no. 00194725-xx).

– If the CPP is in the high position in conjunction

with the MTC, the lowest pick-up height is 1.5

mm from the top edge of the PCB when the shortest nozzle (9 mm) is used. Interference edges

on the trays should also be taken into account.

– Software: None

Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-series

Edition 07/2009

2.3 Safety instructions

WARNING 2

Comply with the higher ranking "Safety Instructions" in Chapter "Operational Safety" in the User

Manual and Service Manual. 2

The placement machines SIPLACE are powered by mains voltage.

Portions of the system are therefore conducting da

ngerous electricity, inside the machine even

while the master switch is turned off.

Death, serious injury or considerable damage may result if these automatic placement systems

re handled incorrectly.

After you have properly carried out the shut-

down of the operating system:

Before all work the machine must be turned off at the

main switch and isolated from the mains. In

addition, the compressed air supply must be turned off at the main valve of the compressed air

unit in the machine base and the compressed air lines must be bled by actuating the needle valve

at the compressed air unit.

Danger: For anyone wearing a heart pacemaker it is not permitted to work near linear motors, as

escribed in detail in the User Manual and the Service Manual, Chapter "Special Safety Instruc-

tions when working in vivinty of powerful magnetic fields" .

Obey the applicable accident prevention regulations, DIN

standards and special safety codes of

your country at all times. DIN EN 60204 must be adhered to during all work inside the machine

base.

Follow the instructions regarding residual voltages in Chapter "Operational Safety".

Comply with regulations on ESDs (see Chapter "Operational Safety").

During the work of retrofitting secure the machine conscientiously against other personnel and

revent it from being turned back on without authorization, as described in the User Manual in the

chapter "Locking the Machine...".

There is additional, higher risk of accident when working with the SITEST program.

The SITEST program is only to be started by personnel who are authorized to do so. 2

2.3.1 Definitions

Please note

Caution

Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-series

Edition 07/2009

2.4 Parts used

2.4.1 Hardware: (00116438-) SIPLACE Matrix Tray Changer 2 (MTC2)

–MTC2 2

1 x 03009963-03 Slide-in framework 2

1 x 03012584-xx Angle plate 2

1 x 03021281-xx Protection HF R MTC-pane cpl. 2

1 x 03015947-xx Protection X-HS R pane locking 2

1 x 03012599-xx Cover right 2

1 x 03012600-xx Cover left 2

1 x 03011592-xx Blind plug 2

2 x 03012601-xx Tank 2

1 x 03048626-xx Pane shortened for MTC cpl. 2

3 x 00066135-xx Polybag 160 * 220 mm 2

1 x 03014445-xx Jumper cable sensor input 2

1 x 03027905-xx Adapter cable CAN bus MTC2 2

14 x 03013056-xx ISO 7380-M5xx12-10.9 black chrome 2

4 x 00305521-xx DIN EN ISO 7380 M5x8 - 10.9 2

2 x 00845078-xx DIN912 M8x30 - 8.8 2

3 x 00319507-xx DIN912 M8x130 - 8.8 2

3 x 00353338-xx Bridge circuit grey 280-402 2

1 x 03053370-xx Machine facing cover sheet cpl. MTC 2

1 x 00193897-xx Assem. Inst. MTC2 - Comp. Table HF-/X-series 2

2.4.2 Hardware: Component docking unit HF for S-tape feeders

(for HF-series, Series No. up to A001)

00119622-xx Component trolley SIPLACE HF / X-series / D3 (S tape feeder) 2

00377312-xx Retrofit kit Interface component trolley HF (up to A001) left 2

1 x 00376124-xx Component docking unit location 1/3 left 2

1 x 03004716-xx Wasteþchute cpl. 2