Detailed Circuit Diagrams Folder.pdf - 第43页

Sheet

Size DIN A2

electric_schematic_TX

90012154-010301LE3

Replaced by

JTF_Connection TX

Replaced by

36

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

00 01 02 03 04 05 06 07 08 09

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Page:

Function: Overview

==OV=TX+JTF/36

drawing number:

03152624-010101LE3

JEDEC Table Feeder Connection

JEDEC T

able F

eeder Connection

JEDEC T

able F

eeder Connection

JEDEC T

able Feeder Connection

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

Ed.

Original

Pingist

Date

Modification

Appr

01.12.2016

Name

Version: Series from

V

ersion: S

eries f

r

om

V

ersion: Series from

Version: Series from

2016/Q4 TA500

starting MC-Nr

.: TA500 2016/Q4 G. Pingist

PIN1 = +27V

PIN2 = GND27

PIN3 = PE

PIN4 = 24V_S

PIN5 = GND24

Connector-COTi1

CAN-Bus termination

- Cable-harness TX -

JTF Connection-cable

-X1.COTi2

-X5.FDC

to FD.A1-X5

Fuse & Distribution

-FCU

COTi1

-X7

27V/COTi1

-X1.COTi

-

X1.COTi

Power

-X7.FCU

-

X7.FCU

1000 mm

03110676

-W1

5G1,5

03112106

-W22.2

5G1,5

03112106

-W22.1

5x1,5

3x1

380 mm

3x1,0

03112106

-W22.3

-

W22.3

-W22.3

MATE-N-LOK Socket 6-pin

-X1.COTi1

-

X1.COTi1

-X1.COTi1

-

X1.COTi1

-Power

-JTF

PCB

-CAN

D-Sub 9pol.

-X17

STW 10pol

THT 180G 2.54

S11033001

-X17.FCU

-

X17.FCU

BK-MOD421/2 IDC Female connector 10-pin

-W502

03134468

Flat round cable

10x0,09

1000 mm

-CAN.JTFx

D-Sub IDC Female connector 9-pin

1200 mm

5G1,0

03134469

-W501.1

Cable: JTF Power

-Control

Mini MATE-N-LOK Socket 9-pin

-X3.COTi1

-

X3.COTi1

-X3.COTi1

-

X3.COTi1

4x0,34

03112138

-W50.1

4x0,34

-X28.DIC

COT-insert 1 / Fixed table 1

Signaling & Safety

2x34

380 mm

2x0,5

03112138

-W50.3

-X25

Sig. & Safet

y

-X25.FCU

-X3.COTi

-

X3.COTi

Signaling

7x0,34

03110678

-W123.1

COT

-insert TX

Signaling

120R

-X501.JTF

DYNAMIC D-3100S R

eceptacle 1x5-pin X key

-X1.JTF

MATE-N-L

OK Plug 3-pin

-X4.COTi1

-X4

.COTi1

-X4.COTi1

Mini MATE-N-LOK Plug 2-pin

Mini MATE-N-LOK

Socket 2-pin

-X4.COTi1

-

X4.COTi1

-X4

.COTi1

-X4.COTi1

Mate_N_Look

Socket 3-Pin

-X1.JTF

-

X1.JTF

-X1.JTF

-X4.GLUEF

-

X4.GLUEF

Mini MATE-N-LOK Socket 2-pin

1200 mm

2x0,5

03134469

-W501.2

==CH+COTi2-Power

Sheet

Size DIN A2

electric_schematic_TX

90012154-010301LE3

Replaced by

Mains input

Replaced by

37

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

0 1 2 3 4 5 6 7 8 9

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Page:

Function: Main_power_input

==MPI=TX/37

drawing number:

03125995-020103LE3

Main Power Input

Main P

ower I

nput

Main P

ower I

nput

Main P

ower Input

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

Ed.

Original

Pingist

Date

Modification

Appr

01.12.2016

Name

Version: Series from

V

ersion: S

eries f

r

om

V

ersion: Series from

Version: Series from

2016/Q4 TA500

starting MC-Nr

.: TA500 2016/Q4 G. Pingist

Q1-L1

Q1-L2

Q1-L3

Q1-PE

CORE

Q2-L1'

Q2-L2'

Q2-L3'

T1-L1'

T1-L2'

Q2-PE'

T1-PE'

T1-L3'

T1-L2'

T1-PE'

T1-L1'

Q2-L1'

Q2-L2'

Q2-L3'

Q2-PE'

Q1-L2

Q1-L1

Q1-L3

Q1-PE

Attention !

Power 230VAC

before Main switch

triagonal

connection

Line-voltage =

200-230VAC

Line Line Line

star connection

Line-voltage =

380-415VAC

Line Line Line

-F1

FI/LS 1+N/10mA/B 10A

Combined RCD/MCD dev.

FRBmM-B10/1N/001-A

SIE.170976

03139407

1

2

N1

N2

I> I>

-U1

Service Socket 230VAC(110VAC)

00375320

PXC.2963491

Socket for DIN rail mounting

10A

L3 NPE

-PS5

Electronics supply

AC/DC Converter DC24V/1,3A 1P

PULS.ML30.241

03112748

L1 N PE

- +

+-IL

Interior-light

I

nterior-light

Interior

-light

Interior-light

Option: 03121547

1

-X30.DI

Control V

accum_Pump

Control Vaccum_Pump

Control V

accum_Pump

Control Vaccum_Pump

Reserve I/O

R

eserve I/O

from Distributor

2 3

2380 mm

4G2,5

ÖLFLEX® 191 UL/CSA

03116403

03116403 -05

-05

-W3.1

100 mm

4x2,5

Single-wire

03116403

03116403 -04

-04

-W3.BR

-K11

Control Interior light off/on

SIE.3TX7005-1LB00

03065954-

A1

A2

.7 .7

NCNO

3000 mm

2x0,34

UNITRONIC® LiYY A

03112104

03112104 -04

-04

-W16.3

-K11

.7

12

11

14

-H1

Interior-light

I

nterior-light

Interior

-light

Interior-light

LED CWA3S-24-CD

24VDC/190mA/350lm

03114387

BK- WH+

5200 mm

5G2,5

JZ-500 orange

JZ

-500 orange

03116370

03116370 -05

-05

-W100

OG1

OG2

OG3

OG4

GNYE

-Q1

Main power switch

Main power swi

tch

Main power switch

including protection

including pr

otection

including protection

SIE.3RV2011-1GA10

4,5 - 6,3A

03125553

ajdusting=5A

[US-Option 200-230VDC:

3RV2711-1KD10 (12,5A)

03138992]

1

2

3

4

5

6

I>

U`

U

V`

V

W`

W

-T1

-

T1

-T1

3P208V/400V/5,05A

-A100

Inrush

current limiter

-OPT_US

US voltage adaption kit (Option)

3P208V/400V/5,05A

03107593

-X101.TR

US_Option

Tr

ansformer T1

- Optional-Connection -

PE

1234679 8 5

-X101

US option

Tr

ansformer connection

5 4 3 2 16789

+SP#03125995

with mechanics 03110639

Service_panel

S

ervice_panel

Service_panel

Main Power I

nput

Main P

ower Input

Main Power Input

Main P

ower Input

-X101.BR

-

X101.BR

-X101.BR

US option

Supply Bridge (Plug)

1234679 8 5

BK

GNYE

WH

BN

3500 mm

4x0,34

UNITRONIC® LiYY A

03112104

03112104 -04

-04

-W16.2

GN

-X1.IL1

1

2

1

2

-X1.IL

BN

WH

-S1

-

S1

-S1

light_swi

tch_front

l

ight_switch_front

l

ight_switch_front

light_switch_front

toggle_switch

ARC.C1560AAAAA

1

2

3

-S2

light_swi

tch_back

l

ight_switch_back

light_switch_back

l

ight_switch_back

toggle_switch

ARC.C1560AAAAA

1

2

3

4 5 6 7 8 9 10 11 12

-

-X102

1234

2,5 GNYE

#03107107

BG: Interior light

-X1

Mains Connection

CEE-connector 5-pole 6h 16A/400V

16 A

L1 L2 L3 N PE

2830 mm

4G2,5

ÖLFLEX® 191 UL/CSA

03116403

03116403 -05

-05

-W3.2

GNYE

3

2

1

-X104

Control-I/O

6 9 10532 4 7 11 128

-X103.SP

Interior

-light

2

GND

4

GND

-X103

1 2 3 4

2000 mm

2x0,34

UNITRONIC® LiYY A

03112104

03112104 -04

-04

-W16.1

BN WH

-PE.MC_Frame

1

YE

-PE.Q1_front

Ring cable lug M5 1,0-2.5mm² Iso.cr

1

GNYE

AWG20 BN

AWG20 WH

AWG20 BN

AWG20 WH

AWG16 GNYE

AWG16 BU

AWG14

AWG14 OG

OG

AWG14 BK

AWG14 GNYE

250 mm

AWG16 GNYE

AWG20 BN

AWG20 WH

AWG20 YE

AWG16 BK

A

K

-K1

Contactor

24 V

SIE.3RT2015-1FB42

03114295

A1

A2

1

2

3

4

5

6

-M1.VAC

-M1.V

AC

-M1.V

AC

-M1.V

AC

B

eck

er Vacuum-Pump

B

ecker Vacuum-Pump

Beck

er Vacuum-Pump

Becker Vacuum-Pump

Type: VX4.25 (0,75KW, 25m³/h)

03069679

including Cable: 03128463

- Option -

1400 mm

7G0,75

ÖLFLEX 150CY UL

03079997

-03

-W1

4 5 YEGN321

B1.1

B1.1 B1.2

B1.2

==FLUID-VAC_P

Vacuum_Pump

==FLUID/101.1

W V U PE

-M1

3

M

U2 W2V2

PE

PEV1

V1

V1 U1

U1

U1W1

W1

V1W1 U1

W2U2V2

V1W1 U1

W2U2V2

AWG20 WH

AWG20 YE

AWG20 BN

2800 mm

7G0,75

ÖLFLEX® 150

03128075

03128075 -01

-01

-W2

-

W2

-W2

4

3

2

1

5

1

24V/K11

AWG20 WH

3

24V/PS5

nc

GND

1

Crimp1

Crimp2

-K12

Identify Vacuum_Pump

SIE.3TX7005-1LB00

03065954-

A1

A2

.8 .8

NCNO

-K12

.8

12

11

14

AWG20 YE

AWG20 BN

AWG20 YE

GNYE

-X100

-

X100

-X100

1 2 3 4

-X100.SP

-

X100.SP

-

X100.SP

-

X100.SP

AC

-P

ower out

1 2 3 4

AWG14 GNYE

-RC1

U

x

-RC3

W

x

-RC

Motor suppressor RC

Motor suppr

essor RC

Motor suppressor RC

3x 575 V~ , 4 kW , 50/60 Hz

MURR Art.No. 23050

03097216

-RC2

V

x

-X200.SP

MATE-N-L

OK Plug 6-pin

TYCO.350715-1

1

2

3

-X200

Power

V

accum_pump

1

2

3

44

55

66

AWG16 BK

AWG20 YE

-X10

-

X10

-

X10

-

X10

1 2 3 4

-X10.SP

AC-P

ower in

1 2 3 4

AWG16 BU

5

AWG14

AWG14 OG

OG

AWG14

AWG14 OG

OG

AWG14

AWG14 OG

OG

-X107

Optional-Connection

for FU

21 43

21

22

3x1,0

-W1_RC

BK1 BK2 BK3

AWG14 GNYE

-R

K1

1

2

3

4

5

6

2,5 BK

1U´ 1V´ 1W´

1U

1U 1V

1V

1V 1W

1W

2,5 GNYE

2U

-F1

Fuse 6,3 A T

400 V output

2V

-F2

Fuse 6,3 A T

2W

-F3

Fuse 6,3 A T

1100 mm

4G2,5

03121277

-W1.2

1100 mm

4G2,5

03121277

-W1.1

3

PE1

2

N

4

PE2

Main-

ground

1

L2´

-X11

AWG14 BK

1

L1

-X2

Machine Connection

Ferrule 2.50mm² 12mm blue

2

L2

3

L3

4

N

5

PE

3900 mm

5G2,5

JZ-500 orange

JZ

-500 orange

03116438

03116438 -03

-03

-W1

OG1

OG2

OG3

OG4

GNYE

-PE.outside

1

-PE.inside

1

GNYE

-PE.MC_Frame

1

GNYE

1

2

3

;400 V

208 V

400 V

208 V

400 V

208 V

PE

AWG16 GNYE

AWG16 BU

AWG16

AWG16 OG

OG

AWG16

AWG16 OG

OG

-B1

bimetallic-switch

150°C

21

2

V

1

U

3

W

4

B1.1

5

B1.2

PE

-X1.VP

Power

V

acuum pump

Female insert CQF 05-pin + PE 16A

Connector housing with lever ILME CK 03 VGS

-X1.VP

Male insert CQM 05-pin + PE 16A

Connector housing ILME CK 03 VS

1 2 43 5 PE

+DI-24V_1

+DI-24V_2

+DI-24V_S_3

+DI-GND_9

+DI-GND_10

+DI-GND_11

+DI-GND_12

+DO6_CTRL_VP_ON

+DO7_Inteor_light

-Mains-Sub1

to Electric slide in

==PS005+ELS/38.9

+DI-DI6_ID_VP

+DI-DI28_Res

+DI-DI7_Res

Electric_Slide_in

==PS005+ELS/38.9

-C_IO_MPI

==CH+DI/50.8

Control_Vacuum_pump

Interior_light

Sheet

Size DIN A2

electric_schematic_TX

90012154-010301LE3

Replaced by

DC 300 V

Replaced by

38

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

0 1 2 3 4 5 6 7 8 9

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Page:

Function: Power Supply TX, switched mode

==PS005=TX+ELS/38

drawing number:

03119265-030101LE3

Power_supply electric_slide_in

P

ower_supply electric_sl

ide_in

P

ower_supply electric_sl

ide_in

P

ower_supply electric_slide_in

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

Ed.

Original

Pingist

Date

Modification

Appr

01.12.2016

Name

Version: Series from

V

ersion: S

eries f

r

om

V

ersion: Series from

Version: Series from

2016/Q4 TA500

starting MC-Nr

.: TA500 2016/Q4 G. Pingist

P_GND_2

P_GND_1

Discharge

Control

Diagnostic

Master

24V

5 V

Bus Master +

Controller -->

discharge logic

CAP value detection

I/O

ADC:

U, I

RS485

driver

4

Overload

DC ok

GND

RS485

driver

-X2

Diagnostic Interf

ace

1 2 3 4

-X2

DC-P

ower out

160V/300V

1 2 3 4

-X102.ELS

primary-f

eed

3x400V AC / PE

MATE-N-LOK Socket 4-pin

TYCO.350780-1

D+/D-

5V/GND

Drill

1

2 3 4 5 6 87

RJ45

Diagnostic

Master

-X0

GND

RS485_OUT_NINV

RS485_OUT_INV

+24V

RS485_IN_NINV

RS485_IN_INV

+24V

GND

1 2 3 4 5 6 7 8

RJ45

-X14.DI

-

X14.DI

-X0.CAP1

RJ45

Diagnostic Master

1 2 3 4 5 6 7 8

RS485_IN_NINV

GND 1

+24V 2

RS485_IN_INV

GND 2

+24V 1

RS485_OUT_NINV

RS485_OUT_INV

+24V 1

RS485_OUT_INV

RS485_OUT_NINV

GND 1

RS485_IN_NINV

RS485_IN_INV

+24V 2

GND 2

<---- Electric slide in

Voltage testing point

V

oltage testing point

Use for testing purpose only!

Voltage testing point

V

oltage testing point

Use for testing purpose only!

P_160

P_GND_1

P_300

P_160

P_GND_2

P_300

3AC 380-400V

crossover

green Label

with marked

crossover

green Label

with marked

-X1

Power DC

-Out

160V/300V

1 2 3 4 5

-X1.CAP1

Power

-X3.CAP1

Phoenix Mini Combicon

QT40 Diagnostic

1234

-X2.PS1

Diagnostic

1 2 3 4

-X1.PS1

Power

1 2 3 4 5

-X3

Diagnostic 1

1234

-X2.CAP1

DC-P

ower out

1 2 3 4

-PS1

Power-supply 3AC 380-400V 1,2KW

P

ower-supply 3AC 380-400V 1,2KW

AC3~ 380-415 V/DC300 and 160 V; 1,2 kW

PULS.QT40-999-70

03103087

PEL1 L2 L3

OUT V2(160V)

5

P_GND

6

P_GND

7

OUT V1 (300V)

8

+5 V

D+

PWR_GND

+ 160 V

+300V

D+

D- D-

GND

+5 V

GND

40 mF

-C1

+

Discharge

internal CAP

-R3

ON

PWR GND

+160 V

+300 V

+24V

GND

-X1

DC-IN

160V/300V

ON

9

PWR GND

-CAP1

DC 300/150

Capacitor Bank

Capaci

tor Bank

PULS.PCS417.381

Capacitor unit 38 mF including diagnostic master

03103081

820 mm

6xAWG16

Single core

03112091

03112091 -02

-02

-W4

590 mm

5x AWG14

Single Wire

03112093

03112093 -02

-02

-W6

RD AWG14

WH AWG14

VT AWG14

VT AWG16

WH AWG16

RD AWG16

YE AWG16

WH AWG14

1

2

3

4

-PE.Slide

double Crimp

Cable lug, ring form(2,5-6²)

1

1K

-R1

1 2

L3

PE1

L2

-X300

3x AC 400V + PE

L1

-W17

-01

-0103112127

03112127

Crosso

ver Cable

0,5 m

USE 100 or 1000 Base-T crossover line ONLY

crossed = Pin 1-3, 2-6

WH-OG

OG

WH-GN

BU

WH-BU

GN

WH-BN

BN

1390 mm

4xAWG14

Single core

03112140

03112140 -02

-02

-W3.3

BK

RD AWG16

GNYE

PE2

750 mm

2x2x0,23

UNITRONIC® LiYCY (TP) A

03112092

03112092 -02

-02

-W5

WHBN GN YE

-PE.Slide-in

1

GNYE 2,5

-CAP1.PE

Ring-type cable lug M5 1.0-2.5mm² Iso.cr

WH AWG16

-PE.Frame1

Ring-type M5 6mm²

double Crimp

1

-PE.Frame2

Ring-type M5 2.5mm²

1

1 2 3 4 5

-X303

-

X303

-

X303

-

X303

S

ervice T

esting point

DC300V_IN

WAGO.2007-8801

03114296

-X304

Service Testing point

DC 300V_OUT

WAGO.2007-8801

03114296

A1 A2 B1 B2

-X19.CSB

Power

-in

300V, 160V

DYNAMIC D-5200M Receptacle 2x3-pin XY key

TYCO.3-917807-3

B3A3

-X305

Service T

esting point

GND

WAGO.2007-8801

03114296

WH AWG14

-W6

RD AWG14

GNYE

-PE.FDC

double Crimp

Cable lug, ring form(2,5-6²)

1

GNYE

PE3

PE4

AWG16 BK 520 mm

AWG16 BK 530 mm

AWG16 BK 540 mm

AWG16 GNYE 550 mm

AWG16 GNYE 470 mm

AWG16 BK 450 mm

AWG16 BK 460 mm

AWG16 BK 440 mm

AWG16 GNYE 440 mm

AWG16 BK 420 mm

AWG16 BK 410 mm

AWG16 BK 430 mm

AWG14 GNYE 840 mm

-PE.MGCU2

Ring-type M4 2.5mm²

1

-PE.MGCU1

Ring-type M4 2.5mm²

1

AWG14 GNYE 460 mm

AWG14 GNYE 1100 mm

AWG14 GNYE 1170 mm

AWG14 GNYE 800 mm

AWG14 GNYE 700 mm

AWG14 GNYE 150 mm

AWG16 GNYE 400 mm

AWG16 BK 400 mm

-PE.FD

Ring-type M5 2.5mm²

1

-PE.DI

Ring-type M5 2.5mm²

1

2,5 GNYE

2,5 BK

==MPI+-Mains-Sub1

Cable W3.3

==MPI+/37.0

-RS485_PSU

External Connection to I/O-CU X14

==DI+/43.6

Electric_Slide_in

==MPI+/37.5

L1_PS3

/ /39.2

L2_PS3

/ /39.2

L3_PS3

/ /39.2

PE_PS3

/ /39.3

L1_PS4

//39.4

L2_PS4

//39.4

L3_PS4

//39.4

PE_PS4

//39.4

L1_PS2

//39.1

L2_PS2

//39.1

L3_PS2

//39.1

PE_PS2

//39.1

-PE.CAP1

-X300.PE2:1 /38.4

==+-PE.CAP1

//38.1

-PE.FD

to Fuse and distribution board

/39.4

-PE.DI

to Distributor board

-PE_A2.X3

to CSB [Function-earth]

(contactor_safety_breaker)

-X15_7

to -X15 / PE_Shuttle

==CH+PS/48.2

==CSB+-PWR-160/300V

==CSB+/42.4

-PE_A2.X1

to CSB

(contactor_safety_breaker)