Detailed Circuit Diagrams Folder.pdf - 第44页

Sheet

Size DIN A2

electric_schematic_TX

90012154-010301LE3

Replaced by

Mains input

Replaced by

37

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

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Do not release

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insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Page:

Function: Main_power_input

==MPI=TX/37

drawing number:

03125995-020103LE3

Main Power Input

Main P

ower I

nput

Main P

ower I

nput

Main P

ower Input

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

Ed.

Original

Pingist

Date

Modification

Appr

01.12.2016

Name

Version: Series from

V

ersion: S

eries f

r

om

V

ersion: Series from

Version: Series from

2016/Q4 TA500

starting MC-Nr

.: TA500 2016/Q4 G. Pingist

Q1-L1

Q1-L2

Q1-L3

Q1-PE

CORE

Q2-L1'

Q2-L2'

Q2-L3'

T1-L1'

T1-L2'

Q2-PE'

T1-PE'

T1-L3'

T1-L2'

T1-PE'

T1-L1'

Q2-L1'

Q2-L2'

Q2-L3'

Q2-PE'

Q1-L2

Q1-L1

Q1-L3

Q1-PE

Attention !

Power 230VAC

before Main switch

triagonal

connection

Line-voltage =

200-230VAC

Line Line Line

star connection

Line-voltage =

380-415VAC

Line Line Line

-F1

FI/LS 1+N/10mA/B 10A

Combined RCD/MCD dev.

FRBmM-B10/1N/001-A

SIE.170976

03139407

1

2

N1

N2

I> I>

-U1

Service Socket 230VAC(110VAC)

00375320

PXC.2963491

Socket for DIN rail mounting

10A

L3 NPE

-PS5

Electronics supply

AC/DC Converter DC24V/1,3A 1P

PULS.ML30.241

03112748

L1 N PE

- +

+-IL

Interior-light

I

nterior-light

Interior

-light

Interior-light

Option: 03121547

1

-X30.DI

Control V

accum_Pump

Control Vaccum_Pump

Control V

accum_Pump

Control Vaccum_Pump

Reserve I/O

R

eserve I/O

from Distributor

2 3

2380 mm

4G2,5

ÖLFLEX® 191 UL/CSA

03116403

03116403 -05

-05

-W3.1

100 mm

4x2,5

Single-wire

03116403

03116403 -04

-04

-W3.BR

-K11

Control Interior light off/on

SIE.3TX7005-1LB00

03065954-

A1

A2

.7 .7

NCNO

3000 mm

2x0,34

UNITRONIC® LiYY A

03112104

03112104 -04

-04

-W16.3

-K11

.7

12

11

14

-H1

Interior-light

I

nterior-light

Interior

-light

Interior-light

LED CWA3S-24-CD

24VDC/190mA/350lm

03114387

BK- WH+

5200 mm

5G2,5

JZ-500 orange

JZ

-500 orange

03116370

03116370 -05

-05

-W100

OG1

OG2

OG3

OG4

GNYE

-Q1

Main power switch

Main power swi

tch

Main power switch

including protection

including pr

otection

including protection

SIE.3RV2011-1GA10

4,5 - 6,3A

03125553

ajdusting=5A

[US-Option 200-230VDC:

3RV2711-1KD10 (12,5A)

03138992]

1

2

3

4

5

6

I>

U`

U

V`

V

W`

W

-T1

-

T1

-T1

3P208V/400V/5,05A

-A100

Inrush

current limiter

-OPT_US

US voltage adaption kit (Option)

3P208V/400V/5,05A

03107593

-X101.TR

US_Option

Tr

ansformer T1

- Optional-Connection -

PE

1234679 8 5

-X101

US option

Tr

ansformer connection

5 4 3 2 16789

+SP#03125995

with mechanics 03110639

Service_panel

S

ervice_panel

Service_panel

Main Power I

nput

Main P

ower Input

Main Power Input

Main P

ower Input

-X101.BR

-

X101.BR

-X101.BR

US option

Supply Bridge (Plug)

1234679 8 5

BK

GNYE

WH

BN

3500 mm

4x0,34

UNITRONIC® LiYY A

03112104

03112104 -04

-04

-W16.2

GN

-X1.IL1

1

2

1

2

-X1.IL

BN

WH

-S1

-

S1

-S1

light_swi

tch_front

l

ight_switch_front

l

ight_switch_front

light_switch_front

toggle_switch

ARC.C1560AAAAA

1

2

3

-S2

light_swi

tch_back

l

ight_switch_back

light_switch_back

l

ight_switch_back

toggle_switch

ARC.C1560AAAAA

1

2

3

4 5 6 7 8 9 10 11 12

-

-X102

1234

2,5 GNYE

#03107107

BG: Interior light

-X1

Mains Connection

CEE-connector 5-pole 6h 16A/400V

16 A

L1 L2 L3 N PE

2830 mm

4G2,5

ÖLFLEX® 191 UL/CSA

03116403

03116403 -05

-05

-W3.2

GNYE

3

2

1

-X104

Control-I/O

6 9 10532 4 7 11 128

-X103.SP

Interior

-light

2

GND

4

GND

-X103

1 2 3 4

2000 mm

2x0,34

UNITRONIC® LiYY A

03112104

03112104 -04

-04

-W16.1

BN WH

-PE.MC_Frame

1

YE

-PE.Q1_front

Ring cable lug M5 1,0-2.5mm² Iso.cr

1

GNYE

AWG20 BN

AWG20 WH

AWG20 BN

AWG20 WH

AWG16 GNYE

AWG16 BU

AWG14

AWG14 OG

OG

AWG14 BK

AWG14 GNYE

250 mm

AWG16 GNYE

AWG20 BN

AWG20 WH

AWG20 YE

AWG16 BK

A

K

-K1

Contactor

24 V

SIE.3RT2015-1FB42

03114295

A1

A2

1

2

3

4

5

6

-M1.VAC

-M1.V

AC

-M1.V

AC

-M1.V

AC

B

eck

er Vacuum-Pump

B

ecker Vacuum-Pump

Beck

er Vacuum-Pump

Becker Vacuum-Pump

Type: VX4.25 (0,75KW, 25m³/h)

03069679

including Cable: 03128463

- Option -

1400 mm

7G0,75

ÖLFLEX 150CY UL

03079997

-03

-W1

4 5 YEGN321

B1.1

B1.1 B1.2

B1.2

==FLUID-VAC_P

Vacuum_Pump

==FLUID/101.1

W V U PE

-M1

3

M

U2 W2V2

PE

PEV1

V1

V1 U1

U1

U1W1

W1

V1W1 U1

W2U2V2

V1W1 U1

W2U2V2

AWG20 WH

AWG20 YE

AWG20 BN

2800 mm

7G0,75

ÖLFLEX® 150

03128075

03128075 -01

-01

-W2

-

W2

-W2

4

3

2

1

5

1

24V/K11

AWG20 WH

3

24V/PS5

nc

GND

1

Crimp1

Crimp2

-K12

Identify Vacuum_Pump

SIE.3TX7005-1LB00

03065954-

A1

A2

.8 .8

NCNO

-K12

.8

12

11

14

AWG20 YE

AWG20 BN

AWG20 YE

GNYE

-X100

-

X100

-X100

1 2 3 4

-X100.SP

-

X100.SP

-

X100.SP

-

X100.SP

AC

-P

ower out

1 2 3 4

AWG14 GNYE

-RC1

U

x

-RC3

W

x

-RC

Motor suppressor RC

Motor suppr

essor RC

Motor suppressor RC

3x 575 V~ , 4 kW , 50/60 Hz

MURR Art.No. 23050

03097216

-RC2

V

x

-X200.SP

MATE-N-L

OK Plug 6-pin

TYCO.350715-1

1

2

3

-X200

Power

V

accum_pump

1

2

3

44

55

66

AWG16 BK

AWG20 YE

-X10

-

X10

-

X10

-

X10

1 2 3 4

-X10.SP

AC-P

ower in

1 2 3 4

AWG16 BU

5

AWG14

AWG14 OG

OG

AWG14

AWG14 OG

OG

AWG14

AWG14 OG

OG

-X107

Optional-Connection

for FU

21 43

21

22

3x1,0

-W1_RC

BK1 BK2 BK3

AWG14 GNYE

-R

K1

1

2

3

4

5

6

2,5 BK

1U´ 1V´ 1W´

1U

1U 1V

1V

1V 1W

1W

2,5 GNYE

2U

-F1

Fuse 6,3 A T

400 V output

2V

-F2

Fuse 6,3 A T

2W

-F3

Fuse 6,3 A T

1100 mm

4G2,5

03121277

-W1.2

1100 mm

4G2,5

03121277

-W1.1

3

PE1

2

N

4

PE2

Main-

ground

1

L2´

-X11

AWG14 BK

1

L1

-X2

Machine Connection

Ferrule 2.50mm² 12mm blue

2

L2

3

L3

4

N

5

PE

3900 mm

5G2,5

JZ-500 orange

JZ

-500 orange

03116438

03116438 -03

-03

-W1

OG1

OG2

OG3

OG4

GNYE

-PE.outside

1

-PE.inside

1

GNYE

-PE.MC_Frame

1

GNYE

1

2

3

;400 V

208 V

400 V

208 V

400 V

208 V

PE

AWG16 GNYE

AWG16 BU

AWG16

AWG16 OG

OG

AWG16

AWG16 OG

OG

-B1

bimetallic-switch

150°C

21

2

V

1

U

3

W

4

B1.1

5

B1.2

PE

-X1.VP

Power

V

acuum pump

Female insert CQF 05-pin + PE 16A

Connector housing with lever ILME CK 03 VGS

-X1.VP

Male insert CQM 05-pin + PE 16A

Connector housing ILME CK 03 VS

1 2 43 5 PE

+DI-24V_1

+DI-24V_2

+DI-24V_S_3

+DI-GND_9

+DI-GND_10

+DI-GND_11

+DI-GND_12

+DO6_CTRL_VP_ON

+DO7_Inteor_light

-Mains-Sub1

to Electric slide in

==PS005+ELS/38.9

+DI-DI6_ID_VP

+DI-DI28_Res

+DI-DI7_Res

Electric_Slide_in

==PS005+ELS/38.9

-C_IO_MPI

==CH+DI/50.8

Control_Vacuum_pump

Interior_light

Sheet

Size DIN A2

electric_schematic_TX

90012154-010301LE3

Replaced by

DC 300 V

Replaced by

38

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

0 1 2 3 4 5 6 7 8 9

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Page:

Function: Power Supply TX, switched mode

==PS005=TX+ELS/38

drawing number:

03119265-030101LE3

Power_supply electric_slide_in

P

ower_supply electric_sl

ide_in

P

ower_supply electric_sl

ide_in

P

ower_supply electric_slide_in

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

Ed.

Original

Pingist

Date

Modification

Appr

01.12.2016

Name

Version: Series from

V

ersion: S

eries f

r

om

V

ersion: Series from

Version: Series from

2016/Q4 TA500

starting MC-Nr

.: TA500 2016/Q4 G. Pingist

P_GND_2

P_GND_1

Discharge

Control

Diagnostic

Master

24V

5 V

Bus Master +

Controller -->

discharge logic

CAP value detection

I/O

ADC:

U, I

RS485

driver

4

Overload

DC ok

GND

RS485

driver

-X2

Diagnostic Interf

ace

1 2 3 4

-X2

DC-P

ower out

160V/300V

1 2 3 4

-X102.ELS

primary-f

eed

3x400V AC / PE

MATE-N-LOK Socket 4-pin

TYCO.350780-1

D+/D-

5V/GND

Drill

1

2 3 4 5 6 87

RJ45

Diagnostic

Master

-X0

GND

RS485_OUT_NINV

RS485_OUT_INV

+24V

RS485_IN_NINV

RS485_IN_INV

+24V

GND

1 2 3 4 5 6 7 8

RJ45

-X14.DI

-

X14.DI

-X0.CAP1

RJ45

Diagnostic Master

1 2 3 4 5 6 7 8

RS485_IN_NINV

GND 1

+24V 2

RS485_IN_INV

GND 2

+24V 1

RS485_OUT_NINV

RS485_OUT_INV

+24V 1

RS485_OUT_INV

RS485_OUT_NINV

GND 1

RS485_IN_NINV

RS485_IN_INV

+24V 2

GND 2

<---- Electric slide in

Voltage testing point

V

oltage testing point

Use for testing purpose only!

Voltage testing point

V

oltage testing point

Use for testing purpose only!

P_160

P_GND_1

P_300

P_160

P_GND_2

P_300

3AC 380-400V

crossover

green Label

with marked

crossover

green Label

with marked

-X1

Power DC

-Out

160V/300V

1 2 3 4 5

-X1.CAP1

Power

-X3.CAP1

Phoenix Mini Combicon

QT40 Diagnostic

1234

-X2.PS1

Diagnostic

1 2 3 4

-X1.PS1

Power

1 2 3 4 5

-X3

Diagnostic 1

1234

-X2.CAP1

DC-P

ower out

1 2 3 4

-PS1

Power-supply 3AC 380-400V 1,2KW

P

ower-supply 3AC 380-400V 1,2KW

AC3~ 380-415 V/DC300 and 160 V; 1,2 kW

PULS.QT40-999-70

03103087

PEL1 L2 L3

OUT V2(160V)

5

P_GND

6

P_GND

7

OUT V1 (300V)

8

+5 V

D+

PWR_GND

+ 160 V

+300V

D+

D- D-

GND

+5 V

GND

40 mF

-C1

+

Discharge

internal CAP

-R3

ON

PWR GND

+160 V

+300 V

+24V

GND

-X1

DC-IN

160V/300V

ON

9

PWR GND

-CAP1

DC 300/150

Capacitor Bank

Capaci

tor Bank

PULS.PCS417.381

Capacitor unit 38 mF including diagnostic master

03103081

820 mm

6xAWG16

Single core

03112091

03112091 -02

-02

-W4

590 mm

5x AWG14

Single Wire

03112093

03112093 -02

-02

-W6

RD AWG14

WH AWG14

VT AWG14

VT AWG16

WH AWG16

RD AWG16

YE AWG16

WH AWG14

1

2

3

4

-PE.Slide

double Crimp

Cable lug, ring form(2,5-6²)

1

1K

-R1

1 2

L3

PE1

L2

-X300

3x AC 400V + PE

L1

-W17

-01

-0103112127

03112127

Crosso

ver Cable

0,5 m

USE 100 or 1000 Base-T crossover line ONLY

crossed = Pin 1-3, 2-6

WH-OG

OG

WH-GN

BU

WH-BU

GN

WH-BN

BN

1390 mm

4xAWG14

Single core

03112140

03112140 -02

-02

-W3.3

BK

RD AWG16

GNYE

PE2

750 mm

2x2x0,23

UNITRONIC® LiYCY (TP) A

03112092

03112092 -02

-02

-W5

WHBN GN YE

-PE.Slide-in

1

GNYE 2,5

-CAP1.PE

Ring-type cable lug M5 1.0-2.5mm² Iso.cr

WH AWG16

-PE.Frame1

Ring-type M5 6mm²

double Crimp

1

-PE.Frame2

Ring-type M5 2.5mm²

1

1 2 3 4 5

-X303

-

X303

-

X303

-

X303

S

ervice T

esting point

DC300V_IN

WAGO.2007-8801

03114296

-X304

Service Testing point

DC 300V_OUT

WAGO.2007-8801

03114296

A1 A2 B1 B2

-X19.CSB

Power

-in

300V, 160V

DYNAMIC D-5200M Receptacle 2x3-pin XY key

TYCO.3-917807-3

B3A3

-X305

Service T

esting point

GND

WAGO.2007-8801

03114296

WH AWG14

-W6

RD AWG14

GNYE

-PE.FDC

double Crimp

Cable lug, ring form(2,5-6²)

1

GNYE

PE3

PE4

AWG16 BK 520 mm

AWG16 BK 530 mm

AWG16 BK 540 mm

AWG16 GNYE 550 mm

AWG16 GNYE 470 mm

AWG16 BK 450 mm

AWG16 BK 460 mm

AWG16 BK 440 mm

AWG16 GNYE 440 mm

AWG16 BK 420 mm

AWG16 BK 410 mm

AWG16 BK 430 mm

AWG14 GNYE 840 mm

-PE.MGCU2

Ring-type M4 2.5mm²

1

-PE.MGCU1

Ring-type M4 2.5mm²

1

AWG14 GNYE 460 mm

AWG14 GNYE 1100 mm

AWG14 GNYE 1170 mm

AWG14 GNYE 800 mm

AWG14 GNYE 700 mm

AWG14 GNYE 150 mm

AWG16 GNYE 400 mm

AWG16 BK 400 mm

-PE.FD

Ring-type M5 2.5mm²

1

-PE.DI

Ring-type M5 2.5mm²

1

2,5 GNYE

2,5 BK

==MPI+-Mains-Sub1

Cable W3.3

==MPI+/37.0

-RS485_PSU

External Connection to I/O-CU X14

==DI+/43.6

Electric_Slide_in

==MPI+/37.5

L1_PS3

/ /39.2

L2_PS3

/ /39.2

L3_PS3

/ /39.2

PE_PS3

/ /39.3

L1_PS4

//39.4

L2_PS4

//39.4

L3_PS4

//39.4

PE_PS4

//39.4

L1_PS2

//39.1

L2_PS2

//39.1

L3_PS2

//39.1

PE_PS2

//39.1

-PE.CAP1

-X300.PE2:1 /38.4

==+-PE.CAP1

//38.1

-PE.FD

to Fuse and distribution board

/39.4

-PE.DI

to Distributor board

-PE_A2.X3

to CSB [Function-earth]

(contactor_safety_breaker)

-X15_7

to -X15 / PE_Shuttle

==CH+PS/48.2

==CSB+-PWR-160/300V

==CSB+/42.4

-PE_A2.X1

to CSB

(contactor_safety_breaker)

Sheet

Size DIN A2

electric_schematic_TX

90012154-010301LE3

Replaced by

Low Voltage supply -Fusing

Replaced by

39

Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und

Mitteilung des Inhalts nicht gestattet, soweit nicht ausdrücklich zugestanden.

Proprietary Data, company confidential.

Copying of this document, giving it to others and the use or

communication of the contents thereof, are forbidden without express authority.

Doc. No.

0 1 2 3 4 5 6 7 8 9

Privileged business information.

Do not release

Offenders are liable to payment of damages. All rights are reserved in the

event of the grant or the registration of a utility model or design.

insbesondere für den Fall der Patenterteilung oder GM-Eintragung vorbehalten.

Page:

Function: Power Supply TX, switched mode

==PS005=TX+ELS/39

drawing number:

03119265-030101LE3

Power_supply electric_slide_in

P

ower_supply electric_sl

ide_in

P

ower_supply electric_sl

ide_in

P

ower_supply electric_slide_in

GmbH & Co KG

ASM

Assembly Systems

Copyright reserved

Ed.

Original

Pingist

Date

Modification

Appr

01.12.2016

Name

Version: Series from

V

ersion: S

eries f

r

om

V

ersion: Series from

Version: Series from

2016/Q4 TA500

starting MC-Nr

.: TA500 2016/Q4 G. Pingist

to X5

dU = 12 V

I = 2 A

dt = 0,1 s

Serialize digital inputs

Data bus level adjust done by optocouplers

Signal level: 24 V unipolar

RED: individual voltage monitoring (on Board)

Power Supply

3AC 380-480V

RS485

driver

CLKSDATACS

discharge-

Head-buff

er

Head-buffer

internal connections

between GND layers

and PE layer

NOT DISCONNECTABLE

32 bits

GREEN: Diagnostic OK

Machine cable harness

To Trailing interface 2

Machine cable harness

To Trailing interface 1

dU = 50 V

I = 1 A

dt = 0,1 s

dt = dU/I * C

C = dt * I/dU=

= 0.1 * 1 / 50 = 0.002 [F]

P_GND

3AC 380-480V

Power Supply

Overload

DC ok

Overload

DC ok

dt = dU/I * C

C = dt * I/dU=

= 0.1 * 2 / 12=

= 0.016 [F]

-X24B

Control

1 2 3 4 5 6 7 8 9 10 11 12

-X24A

Star Vol

tage

+160V

1 2 3 4

Calculation of

buffer Cap value

3AC 380-480V

Power Supply

Overload

DC ok

42V_buff1

24V_buff1

42V_buff2

24V_buff2

to X11, X12 to X13 to X10 X14 to X24Bto X11,12to X10,11,12

03114948-020101le3

Display logic

GREEN:

RED:

Diagnostic module OK

ON: main operation OK

OFF: Error in diagnostic module

Individual error detection

ON: output voltage of channel monitored

dropped below -20% of nominal voltage

OFF: output voltage of channel monitored

within nominal limits

1 2 3 4 5 6 7 8 9 10 11 12

-X25.FD

-

X25.FD

-

X25.FD

-

X25.FD

DC 42V in

Y coded

1 2 3 4 5 6

-W9

Star Voltage

-X24A.FD

-W9

1 2 3 4

-W10

Control

-X24B.FD

-

X24B.FD

-W10

1 2 3 4 5 6 7 8 9 10 11 12

-XB8A

Head 1

supply

1 2 3

-XB8B

Head 2

supply

1 2 3

14 13

-PS2

Electronics supply

Uout=36-42V / 960W

PULS.QT40.361

03103331

Adjust DC-OUT = 42V

Adjust DC

-OUT = 42V

Adjust DC-OUT = 42V

PEL1 L2 L3

- - + +

-X26.FD

-

X26.FD

-

X26.FD

-

X26.FD

DC 27V IN

DC 24V IN

X coded

1 2 3 4 5 6

14 13

-PS3

Electronics supply

Uout=24-28V / 480W

PULS.QT20.241

03055232

Adjust DC-OUT = 28V

Adjust DC

-OUT = 28V

Adjust DC-OUT = 28V

- - + +

-X25

DC 42 V in

20 A con

1 2 3 4

-X26

DC 27V / 24V in

20 A con

1 2

DC 42V in 1

DC 42V in 2

GND_42V

DC 27 V

-F5

PC/CIN

6,3A

-F7

Conveyor

6,3A

-F6

Monitor (PC2)

6,3A

-F4

Distributor

6,3A

-F2

GCU 2

6,3A

-F1

GCU 1

6,3A

-F8

Gantry 1 (not used)

6,3A

-F9

Gantry 2 (not used)

6,3A

-F10

internal-C

SMD 0,5A

-F11

Supp1_SSK_RDY

6,3A

-F16

Conveyor drives

10A

-F15

Gantry 2

6,3A

-F12

Safety supply

6,3A

-F14

Gantry 1

6,3A

-F21

Vision

6,3A

MOSI

CLK

/CS

CS

/CLK

/MOSI

3

-C101_110

10x 2200µF

+

GND

4

DC 24 V

55 6

+42V

-F23

FCU 2

10A

-F22

FCU 1

10A

+27V

24VDC_Safe_K1_OK

PE

GND_24V

PE

-PE.FD

Ring-type cable lug M5 1.0-2.5mm² Iso.cr

6

-X2

1 2 3 4 5 6 7 8 9

-X2.FD

Diagnostic

serial interface

Crimp housing DF11 12-pin 2mm pi

tch

NC

10 11 12

+ 5V

GND

1300 mm

Single wire

03112094

03112094 -03

-03

-W7

GY AWG14

-F20

Gantry 2

6,3A

-F19

Gantry 1

6,3A

-C26

2x 1200µF

Buffer 160 V

+

-R48

3x 47K/0,5W

For safe discharge

1 minute

board standalone

only

+ 160 V

PWR-GND

+ 42 V F16

+ 42 V S

POWER_OK

POWER_ENA

+ 24 V

CH1_OK

CH2_OK

+ 160 V

GND

+ 24 V

PWR-GND

1

GND

-C2

+

-R49

47K/0,5W

NC

GND

-J2

-J3

LGND

GND_24V

-J1

GND_42V

-V2

-R45_46

2x10K 1,4W

-R50

47K/0,5W

1300 mm

Single wire

03112095

03112095 -03

-03

-W8

YE AWG16

14

13

-PS4

Electronics supply

Uout=24-28V / 480W

PULS.QT20.241

03055232

Adjust DC-OUT = 24V

Adjust DC

-OUT = 24V

Adjust DC-OUT = 24V

PEL1 L2 L3

- - + +

P-OK-PS2

P-OK-PS3_4

+24V

PE

-J4

GND_27V

WH AWG14

-F3

Extern/Service

6,3A

BN AWG14

24VDC_S_PWR_OK

24VDC_S_LOOP

24VDC_P_OK_PS2

24VDC_P_OK_PS3/4

24VDC_Safe_OK (SSK)

42VDC_S_OK

F14_42VDC_Gantry1

F12_24VDC_SP1

F11_24VDC_Supp1_SSK_RDY

F19_150VDC_Gantry1

F20_150VDC_Gantry2

free_channel

F3_24VDC_Service

F21_42VDC_Vision

F15_42VDC_Gantry2

F9_24VDC_Gantry2

F1_24VDC_GCU1

F10_24VDC_INT_Con.(Supply)

F22_27VDC_FCU1

F23_27VDC_FCU2

F8_24VDC_Gantry1

F7_24VDC_Conveyor

F4_24VDC_Distributor

F5_24VDC_PC1/CIN

F6_24VDC_MON./PC2(Option)

F2_24VDC_GCU2

F16_42VDC_Conveyor

42VDC_Safety_Conveyor

24VDC_Safe_K2_OK

-X3

1,2,..10

Progr

amming CPLD

CPLD

YE AWG16

1

-X11.DI

Diagnostic

serial interface

Distributor

Crimp housing DF11 12-pin 2mm pi

tch

2 3 4 5 6 7 8 9 10 11 12

300 mm

12x0,14

UNITRONIC® LiYY A

03120818

03120818 -01

-01

-W17

WH

BN

GN

YE

GY

PK

BU

RD

BK

VT

GYPK

RDBU

WH AWG14

-W8.1

PEL1 L2 L3

-F13

DIAG_C24V

SMD 3A

24V

3,3V

-U52

3,3V_PSU

YE AWG16

WH AWG14

GY AWG14

-FD.A1

-FD

.A1

-FD

.A1

-FD

.A1

Fuse- and Distribustion PCB

DC24V_S

WH AWG14

500 mm

2xAWG14

Single wire

03112094

03112094 -03

-03

-W7.1

-

W7.1

GY AWG14

BN AWG16

WH AWG16

1050 mm

2xAWG16

Single wire

03112095

03112095 -03

-03

-W8.2

YE

WH AWG14

dBU AWG14

WH AWG14

dBU AWG14

-RS485_DIAG_CAP

Software diagnostic to I/O-CU

==DI+/43.4

==+-PE.FD

to Terminal_Clamp_X300

/38.6

-P24V_Buff1

==CH+PS/46.2

-P24V_Buff2

==CH+PS/46.5

-42V-F21

-42V-F16

/39.9

-24V-F1

/40.7

-24V-F2

/40.7

-24V-F5

==CH+PS/47.6

-24V-F6

/40.7

==CH+PS/47.7

-24V-F8

==CH+PS/46.2

-24V-F9

==CH+PS/46.5

-27V-F22

==CH+PS/47.2

-27V-F23

==CH+PS/47.2

-24V-F4

/40.5

==CH+PS/47.4

-24V-F11

/39.8

-24V-F10

/39.2

-24V-F7

==CH+PS/46.7

-42V-S

==CH+PS/46.8

-DC42V-S-1

#03116436-X24B.FD:1 /40.7

-DC24V-S

#03116436-X24B.FD:10 /40.9

-POWER_ENA_FD

#03116436-X24B.FD:4 /40.8

-DC42V-S-2

#03116436-X24B.FD:2 /40.7

-24V-in-F12

#03116436-X24B.FD:9 /40.8

-24V-In-F11

#03116436-X24B.FD:3 /40.8

-GND_1

#03116436-X24B.FD:6 /40.8

-DC160V-S-1

#03116435-X24A.FD:1 /40.6

-DC160V-S-2

#03116435-X24A.FD:3 /40.6

-P-GND-24-2

#03116435-X24A.FD:2 /40.6

-P-GND-24-4

#03116435-X24A.FD:4 /40.6

-CH1-OK

#03116436-X24B.FD:11 /40.9

-CH2-OK

#03116436-X24B.FD:12 /40.9

-42V1_F16

#03116436-X24B.FD:7 /40.8

-42V2_F16

#03116436-X24B.FD:8 /40.8

-PCC-POWER-OK

#03116436-X24B.FD:5 /40.8

-PWR-ENABLE

/40.8

==CH+PS/46.2

-24V-F12

/39.3

-24V-F11

/39.3

-42V-F16

/39.1

-42V-F14-G1

==CH+PS/46.1

-42V-F15-G2

==CH+PS/46.4

-GND42

==CH+PS/46.1

==CH+PS/47.5

-GND27

==CH+PS/47.2

-PE_CON

/40.6

==CH+PS/46.8

==CH+PS/47.3

-24V-F3

/40.5

-PWR-FAIL

/40.9

==CH+PS/46.2

-24V-F10

/39.3

-GND24

-24V-F12

/39.9

-24V-F13

/39.4

-24V-F13

-FD.A1-F13 /39.4

3,3V

-P160V_F19

==CH+PS/46.0

-GND1_160V

==CH+PS/46.1

-P160V_F20

==CH+PS/46.3

-GND2_160V

==CH+PS/46.4

-L1_PS2

/38.2

-L2_PS2

/38.2

-L3_PS2

/38.2

-PE_PS2

/38.2

-L1_PS3

/38.7

-L2_PS3

/38.7

-L3_PS3

/38.7

-PE_PS3

/38.7

-L1_PS4

/38.4

-L2_PS4

/38.4

-L3_PS4

/38.4

-PE_PS4

/38.4

-24V_S_CO

==CH+PS/46.8

-PS4_24V

to -X15 Shuttle

==CH+PS/48.1

-PS4_GND

to -X15 Shuttle

==CH+PS/48.1

-PS2_GND

to -X15 Shuttle

==CH+PS/48.2

-PS2_42V

to -X15 Shuttle

==CH+PS/48.2